John Deere 5055E 5065E 5075E 5078E 5085E 5090E Tractors Diagnostic and Tests Workshop Manual PDF (TM801619) - MJODTM801619.zip
Full Diagnostic & Testing Service Manual, complete with electrical schematics, covering John Deere Tractors 5090E, 5085E, 5078E, 5075E, 5065E and 5055E (2WD or MFWD - PIN Prefix BM). Inside you'll find everything needed to service, troubleshoot and test these machines the way professional technicians do.
The John Deere 5055E, 5065E, 5075E, 5078E, 5085E and 5090E workshop Diagnostic & Tests technical manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm801619 - 5055E, 5065E, 5075E, 5078E, 5085E and 5090E Tractors — Diagnostics Technical Manual - (World Edition) Technical Manual.pdf
tm801619 - 5055E, 5065E, 5075E, 5078E, 5085E and 5090E Tractors — Diagnostics Technical Manual - (World Edition) Technical Manual.epub
Total Pages: 1,602 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
References for Technical Information
Observable Symptoms and System Diagnostics
Engine
Fuel and Air Intake
Electrical System - 5055E and 5065E
Electrical System - 5075E
Electrical System - 5078E, 5085E and 5090E - Open Operator's Platform
Electrical System - 5078E, 5085E and 5090E - Cab
Drive Train
Steering and Brakes
Hydraulic System
Cab
Engine
General Information
Theory of Operation
Diagram
Tests for Diagnostics and Adjustments
Information on Engine Components
General Information
Engine Components
Fuel System, Air Intake, Cooling and Exhaust Systems
General Information
Theory of Operation
Schematic
Tests for Diagnostics and Adjustments
Fuel System, Cooling, Air Intake and Exhaust System Component Information
General Information
Fuel System Components
Air Intake System Components
Cooling System Components
Electrical System - 5055E and 5065E
General Information
Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Tests and Adjustments
Electrical System - 5075E
General Information
Operational and Preliminary Checks
Identification of Type
Theory of Operation
Schematic
Diagnostic Tests and Adjustments
Electrical System - 5078E, 5085E and 5090E - Open Operator's Platform
General Information
Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Tests and Adjustments
Electrical System - 5078E, 5085E and 5090E - Cab
General Information
Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Tests and Adjustments
Information on Electrical Components - 5055E and 5065E
Wiring Harnesses
Connectors
Information on Electrical Components - 5075E
Wiring Harnesses
Connectors
Information on Electrical Components - 5078E, 5085E and 5090E - Open Operator's Platform
Wiring Harnesses
Connectors
Electrical Components Information - 5078E, 5085E and 5090E - Cab Tractors
Wiring Harnesses
Connectors
Drive Train
General Information
Theory of Operation
Tests for Diagnostics and Adjustments
Drive Train Components Information
General Information
Drive Train Components
Steering and Brakes
General Information
Theory of Operation
Tests for Diagnostics and Adjustments
Steering and Brake Components Information
Steering System Components
Brake Components
Hydraulic System
General Information
Operational and Preliminary Checks
Identification of Type
Theory of Operation - A-Type
Theory of Operation - B-Type
Theory of Operation - Type C
Theory of Operation - Type D
Hydraulic Schematics
Diagnostic Tests and Adjustments-A-Type
Diagnostic Tests and Adjustments-B-Type
Diagnostic Tests and Adjustments-C-Type
Diagnostic Tests and Adjustments-D-Type
Information on Hydraulic Components
Hydraulic Components
Cab
General Information
Operational and Preliminary Checks
Theory of Operations
Schematic
Diagnostic Tests and Adjustments
Information on Cab Components
Cab Components
tm801619 - 5055E, 5065E, 5075E, 5078E, 5085E and 5090E Tractors — Diagnostic Technical Manual -: (World Edition)
Table of Contents
Foreword
Section 210: General Information
Group 05A: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Service Cooling System Safely
Handle Chemical Products Safely
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Wait Before Opening High-Pressure Fuel System
Avoid High-Pressure Fluids
Use Steps and Handholds Correctly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 05B: General References
Summary of References
Information Available in Sections, Groups and Subgroups
Trademarks
Basic Diagnostic Philosophy
Regions and Countries
Glossary of Terms
Group 05C: References for Technical Information
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Section 212: Observable Symptoms and System Diagnostics
Group 20: Engine
Engine Problems
Group 30: Fuel and Air Intake
Problems in Fuel System, Air Intake, Cooling and Exhaust Systems
Group 40A: Electrical System - 5055E and 5065E
Electrical System Problems - 5055E and 5065E
Group 40B: Electrical System - 5075E
Electrical System Problems - 5075E
Group 40C: Electrical System - 5078E, 5085E and 5090E - Open Operator's Platform
Electrical System Problems - 5078E, 5085E and 5090E - Open Operator's Platform
Group 40D: Electrical System - 5078E, 5085E and 5090E - Cab
Electrical System Problems - 5078E, 5085E and 5090E - Cab
Group 50: Drive Train
Drive Train Problems
Group 60: Steering and Brakes
Steering and Brake Problems
Group 70: Hydraulic System
Hydraulic System Problems
Group 90: Cab
Heating, Ventilation and Air Conditioning Problems
Section 220: Engine
Group 05: General Information
Summary of References
Group 20: Theory of Operation
Operation of Engine Lubricating System
Operation of Engine Lubricating System—Continuation
Group 30: Diagram
Engine Lubrication System
Group 50: Tests for Diagnostics and Adjustments
Diagnostic Information
Specifications
Essential Tools
Engine Does Not Start
Engine Operating Irregularly or Stalling Frequently
Engine Operating Irregularly
Low Engine Power
Engine Emits Smoke - Black or Gray
Engine Emits Excessive Smoke - White
Engine with Excessive Fuel Usage
Engine with Noise or Excessive Vibration
Engine with Excessive Oil Usage or Blue Smoke
Engine with Low Oil Pressure
Incorrect Operating Temperature of Engine Coolant
Oil in Coolant or Coolant in Oil
Radiator Bubble Test
Cooling System Test
Radiator Cap Pressure Test
Engine Oil Pressure Test
Cylinder Compression Pressure Test
Throttle Lever Adjustment
Adjusting Idle Speed
Adjusting Injection Pump Synchronization
Check and Adjust Valve Play—4-Cylinder Engine
Adjusting Valve Play—3-Cylinder Engine
Fan/Alternator Drive Belt Adjustment
Bleeding Fuel System
Bleeding Fuel System at Injection Nozzles
Checking Turbocharger Auxiliary Pressure
Turbocharger Defect Diagnostics
Section 229: Information on Engine Components
Group 05: General Information
Component Location Information
Group 40: Engine Components
External Components of 3-Cylinder Engine—Left-Hand Side
External Components of 3-Cylinder Engine—Right-Hand Side
External Components of 4-Cylinder Engine—Left-Hand Side
External Components of 4-Cylinder Engine—Right-Hand Side
Section 230: Fuel System, Air Intake, Cooling and Exhaust Systems
Group 05: General Information
Summary of References
Group 20: Theory of Operation
Cooling System Operation—3-Cylinder Engine
Cooling System Operation—4-Cylinder Engine
Fuel System Operation
Fuel Filter Pump Operation
(Supply) Fuel Transfer Pump Operation
Inline Fuel Injection Pump Operation
Regulator Operation (Inline Pump)
Fuel Injection Nozzle Operation
Air Intake System Operation
Turbocharger Operation
Group 30: Schematic
Engine Cooling System
Fuel System
Air Intake System
Group 50: Tests for Diagnostics and Adjustments
Diagnostic Information
Diagnostic Tests and Adjustments of Fuel System, Air Intake, Cooling and Exhaust Systems
Section 239: Fuel System, Cooling, Air Intake and Exhaust System Component Information
Group 05: General Information
Information on Component Location
Group 40A: Fuel System Components
Fuel System - 5055E, 5065E, and 5075E with Bosch Injection Pump
Fuel System - 5075E with Stanadyne Injection Pump
Fuel System - 5078E, 5085E, and 5090E
Group 40B: Air Intake System Components
Air Intake System
Group 40C: Cooling System Components
Water Pump
Radiator
Engine Water Temperature Sensor
Coolant Recovery Tank
Thermostat Valve
Section 240A: Electrical System - 5055E and 5065E
Group 05: General Information
Summary of References
Electrical Designators
Visually Inspect Electrical System
Standard Electrical Symbols
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram
Group 10: Operational and Preliminary Checks
Battery Test
Recharging Battery
Important Recommendations about Batteries
Testing the Alternator
Battery Check
Testing Starter Motor Solenoid
Starter Motor Test
Testing Starter Relay
Testing Ignition Switch.