John Deere 160GLC 180GLC Excavator Operator's Manual PDF Download OMT308595 OMT310343 OMT310337 OMT319429 - MJODOMT308595.zip
An all-inclusive Operator's Manual covering the John Deere 160GLC and 180GLC Excavators, packed with every technical detail needed to run and service these machines.
OMT308595 - John Deere 160GLC and 180GLC Excavators Operator's Manual.pdf
OMT310343 - John Deere Excavadoras 160GLC y 180GLC.pdf
OMT310337 - John Deere Excavatrices 160GLC et 180GLC.pdf
OMT319429 - John Deere Escavadeiras 160GLC e 180GLC.pdf
PRODUCT DETAILS:
Total Pages: 538 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English French Portuguese Spanish
Models Covered: John Deere - Excavator - 1FF180GX__D020001 (T3/S3A)
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...34
Safety and Operator Convenience Features...35
Section 1-2: Safety—General Precautions...37
Recognize Safety Information...38
Follow Safety Instructions...39
Operate Only If Qualified...40
Wear Protective Equipment...41
Avoid Unauthorized Machine Modifications...42
Control Pattern Selector—If Equipped...43
Add Cab Guarding for Special Uses...44
Inspect Machine...45
Stay Clear of Moving Parts...46
Avoid High-Pressure Fluids...47
Avoid High-Pressure Oils...48
Work In Ventilated Area...49
Avoid Static Electricity Risk When Refueling...50
Prevent Fires...52
Prevent Battery Explosions...53
Handle Chemical Products Safely...54
Decommissioning — Proper Recycling and Disposal of Fluids and Components...55
Prepare for Emergencies...56
Clean Debris from Machine...57
Section 1-3: Safety—Operating Precautions...58
Use Steps and Handholds Correctly...59
Start Only From Operator's Seat...60
Use and Maintain Seat Belt...61
Prevent Unintended Machine Movement...62
Avoid Work Site Hazards...63
Keep Riders Off Machine...65
Avoid Backover Accidents...66
Inspect and Maintain ROPS...67
Avoid Machine Tip Over...68
Use Special Care When Lifting Objects...70
Use Special Care When Operating...71
Travel Safely...72
Prevent Acid Burns...73
Add and Operate Attachments Safely...75
Section 1-4: Safety—Maintenance Precautions...76
Park and Prepare for Service Safely...77
Service Cooling System Safely...78
Remove Paint Before Welding or Heating...79
Make Welding Repairs Safely...80
Drive Metal Pins Safely...81
Section 1-5: Safety—Safety Signs...83
Safety Signs...83
Hydraulic Coupler Safety Signs—If Equipped...99
Section 2-1: Operation—Operator's Station...100
Pedals, Levers, and Panels...101
Switch Panel...103
Switch Panel Functions...104
Rear Left Panel...106
Horn...107
Power Boost Button...108
Pilot Shutoff Lever...109
Left Console...110
Travel Alarm and Travel Alarm Cancel Switch...111
Seat Heater Switch—If Equipped...112
Reversing Fan Switch—If Equipped...113
Right Console...114
Right Enable Switch...115
Auxiliary Function Enable Switch—If Equipped...116
Cab Heater and Air Conditioner...117
Selecting Display Between Celsius and Fahrenheit...120
Operating the AM/FM Radio...121
Fire Extinguisher Mounting Location...123
Alternative Exit Tool...124
Cab Dome Light Switch...125
Opening Upper Front (Alternative Exit) Window...126
Removing and Storing the Lower Front Window...128
Opening Cab Door Window...130
Opening and Closing the Polycarbonate-Type Roof Exit Cover...131
Adjusting the Mechanical Suspension Seat...132
Adjusting the Air Suspension Seat—If Equipped...134
Adjusting Pilot Control Lever Console Height...136
Section 2-2: Operation—Monitor Operation...137
Monitor...138
Monitor Functions...140
Monitor Start-Up...142
Main Menu...143
Main Menu—Alarm List...145
Main Menu—Air Conditioner...151
Main Menu—Radio...154
Main Menu—Work Mode...157
Main Menu—Setting Menu...159
Main Menu—Setting Menu—Date and Time...161
Main Menu—Setting Menu—Attachment Name Input...163
Main Menu—Setting Menu—Auto-Shutdown...164
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...165
Main Menu—Setting Menu—Sub Meter Selection...166
Main Menu—Setting Menu—Rear View Camera Monitor...168
Main Menu—Setting Menu—Display Item Selection...170
Main Menu—Setting Menu—Brightness Adjustment...172
Main Menu—Setting Menu—Language...173
Main Menu—Setting Menu—Unit Selection...174
Main Menu—Setting Menu—Main Menu Sequence Change...176
Main Menu—Information Menu...177
Main Menu—Information Menu—Operation...179
Main Menu—Information Menu—Maintenance...181
Main Menu—Information Menu—Troubleshooting...183
Main Menu—Information Menu—Monitoring...184
Section 2-3: Operation—Operating the Machine...185
Before Starting Work...186
Operator's Daily Machine Check Before Starting...187
Engine Break-In Period...189
Starting Engine...473
Cold Weather Start Aid—If Equipped...192
Cold Weather Warm-Up...194
Travel Pedals and Levers...197
Auxiliary Function Lever (AFL)...199
Locking the Hydraulic Coupler to the Attachment—If Equipped...201
Unlocking the Hydraulic Coupler From the Attachment—If Equipped...204
Control Lever Pattern Operation...206
Mechanical Control Lever Pattern Selector—If Equipped...208
Control Lever Pattern Conversion...209
Operating in Water and Mud...211
Driving Up a Steep or Slippery Slope...212
Lifting...213
Lower Boom With Engine Stopped...214
Parking the Machine...216
Loading and Unloading for Transport...218
Towing Machine...220
Lifting the Machine...221
Section 3-1: Maintenance—Machine...223
Diesel Fuel...224
Lubricity of Diesel Fuel...226
Handling and Storing Diesel Fuel...227
Biodiesel Fuel...228
Testing Diesel Fuel...230
Fuel Filters...231
Minimizing the Effect of Cold Weather on Diesel Engines...232
Alternative and Synthetic Lubricants...234
Mixing of Lubricants...235
Lubricant Storage...236
Diesel Engine Break-In™ Oil...237
Diesel Engine Oil—Tier 3 and Stage III A Engines...238
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines...240
Oil Filters...242
Hydraulic Oil...243
Swing Gear Case and Travel Gear Case Oils...245
Pump Drive Gear Case Oil...246
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...247
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...249
Drain Intervals for Diesel Engine Coolant...251
John Deere COOL-GARD™ II Coolant Extender...252
Supplemental Coolant Additives...253
Operating in Warm Temperature Climates...254
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...255
Testing Diesel Engine Coolant...257
Disposing of Coolant...258
Section 3-2: Maintenance—Periodic Maintenance...259
Service Machine at Specified Intervals...260
Check the Hour Meter Regularly...261
Prepare Machine for Maintenance...262
Open Access Doors for Service...264
Open Engine Cover for Service...265
Fuel Tank...266
Hydraulic Breaker and Crusher Attachments...267
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...268
Service Intervals...269
Required Parts...271
Section 3-3: Maintenance—As Required...273
Remove and Clean Fuel Tank Inlet Screen...274
Check Windshield Washer Fluid Level...275
Check and Clean Air Cleaner Dust Unloader Valve...276
Check and Adjust Track Sag...277
Clean Rear Camera Lens—If Equipped...280
Check Coolant...344
Section 3-4: Maintenance—10 Hours or Daily...283
Check Engine Oil Level...284
Check Engine Coolant Level...286
Check Hydraulic Tank Oil Level...288
Lubricate Hydraulic Coupler—If Equipped...291
Section 3-5: Maintenance—Every 50 Hours or Weekly...292
Drain Water and Sediment from Fuel Tank Sump...293
Drain Primary Fuel Filter and Water Separator...294
Drain Final Fuel Filter...295
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...296
Lubricate Working Tool Pivots...297
Section 3-6: Maintenance—Every 100 Hours...298
Inspect and Re-Torque Track Hardware...299
Section 3-7: Maintenance—Every 250 Hours...301
Check Swing Gear Case Oil Level...302
Drain Water and Sediment from Hydraulic Tank...303
Check Pump Drive Gear Case Oil Level...305
Check Battery Electrolyte Level and Terminals...307
Check Travel Gear Case Oil Level...310
Lubricate Front End Pin Joints...311
Take Engine Oil Sample...314
Section 3-8: Maintenance—Every 500 Hours...315
Lubricate Swing Bearing...316
Lubricate Swing Bearing Gear...317
Replace Primary Fuel Filter and Water Separator...318
Replace Final Fuel Filter...320
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...322
Check Air Intake Hoses...324
Drain and Refill Engine Oil and Replace Filter...325
Clean Cab Fresh Air and Cab Recirculating Air Filters...327
Take Fluid Samples...329
Section 3-9: Maintenance—Every 1000 Hours...330
Drain and Refill Swing Gear Case Oil...331
Replace Hydraulic Tank Oil Filter...332
Replace Pilot Oil Filter...335
Drain and Refill Pump Drive Gear Case Oil...337
Remove and Clean Engine Crankcase Ventilation Tube...339
Inspect Serpentine Belt...340
Replace Air Cleaner Elements...341
Replace Air Cleaner Dust Unloader Valve...343
Check Coolant...344
Section 3-10: Maintenance—Every 2000 Hours...345
Check and Adjust Engine Valve Lash...346
Drain and Refill Travel Gear Case Oil...347
Section 3-11: Maintenance—Every 4000 Hours...349
Replace Engine Crankshaft Damper...350
Section 3-12: Maintenance—Every 5000 Hours...351
Drain and Refill Hydraulic Tank Oil...352
Replace Hydraulic Tank Vent Cap Filter...356
Section 3-13: Maintenance—Every 6000 Hours...359
Drain Cooling System...360
Cooling System Fill and Deaeration Procedure...362
Section 4-1: Miscellaneous—Machine...364
Bleed Fuel System...365
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...366
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...368
Do Not Service Control Valves, Cylinders, Pumps, or Motors...369
Precautions for Alternator and Regulator...370
Handling, Checking, and Servicing Batteries Carefully...371
Using Battery Charger...373
Using Booster Batteries—24-Volt System...375
Replacing Batteries...376
Fluid Sampling Test Ports...377
Welding on Machine...378
Clean the Machine Regularly...379
Adding 12-Volt Accessories...380
JDLink™ Machine Monitoring System (MMS)...381
Replacing Fuses...382
Replacing Bucket Teeth...387
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...389
Replacing Bucket Teeth—TK Series...391
Bucket Remove and Install...392
Track Sag General Information...401
Check Track Shoe Hardware...402
Hardware Torque Specifications...403
Unified Inch Bolt and Screw Torque Values...404
Metric Bolt and Screw Torque Values...406
Section 4-2: Miscellaneous—Operational Checkout...409
Operational Checkout...409
Section 4-3: Miscellaneous—Troubleshooting...471
Troubleshooting Procedure...472
Engine...473
Hydraulic System...477
Electrical System...480
Section 4-4: Miscellaneous—Storage...483
Prepare Machine for Storage...484
Monthly Storage Procedure...486
Section 4-5: Miscellaneous—Machine Numbers...488
Record Product Identification Number (PIN)...489
Record Engine Serial Number...490
Record Travel Motor Serial Numbers...491
Record Swing Motor Serial Number...492
Record Hydraulic Coupler Serial Number—If Equipped...493
Record Hydraulic Pump Serial Number...494
Keep Proof of Ownership...495
Keep Machines Secure...496
Section 4-6: Miscellaneous—Specifications...497
160GLC and 180GLC Engine Specifications...497
160GLC and 180GLC Drain and Refill Capacities...497
160GLC Machine Specifications...497
180GLC Machine Specifications...497
160GLC Working Ranges...497
180GLC Working Ranges...497
160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)...497
160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)...497
160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)...497
160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)...497
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)...497
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)...497
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)...497
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)...497
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)...497
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)...497
John Deere 160GLC and 180GLC Excavators Operator's Manual (OMT308595 OMT310343 OMT319429 OMT310337)