Volvo EC60E Compact Excavator Workshop Service Repair Manual PDF Download - MVLVCONEC60E.zip
A full workshop and repair guide, complete with electrical wiring schematics, for the Volvo EC60E Compact Excavators—containing everything needed to service, troubleshoot, fix, and rebuild the machine to the standards of trained technicians.
This Volvo Construction Equipment EC60E Compact Excavators service manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,041 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo EC60E Compact Excavators Service Repair Manual.pdf
MAIN SECTIONS
0 - GENERAL.....2
00 - DESCRIPTION; COMPLETE MACHINE.....3
Machine view_{05-53-35}.....4
Machine view_{05-53-51}.....6
Product plates.....8
03 - SPECIFICATIONS.....9
Measurement conversion tables.....10
Remote control valve (pedal), specifications.....19
Solenoid valve for rotator .....20
Solenoid valve, specifications .....22
Tightening Torques .....23
07 - STANDARD TIME.....32
Operation numbers for additional work.....33
08 - TOOL.....35
E-tools, NET 8940-00350 Replace tool for the swing motor assembly.....36
E-tools, NET 8940-00370 Guide pin for track motor and swing ring gear.....37
E-tools, NET 8940-00380 Replacement tool for swing ring gear.....38
Infrared Thermometer.....40
NET 8940-00200 Replace tool for the remote control valve joint.....44
09 - MISCELLANEOUS.....46
Hydraulic cylinders, dieseling.....47
Service positions.....51
Welding on the machine.....54
1 - STANDARD PARTS, SERVICE.....57
16 - LUBRICANT; FUEL; OTHER FLUID.....58
Alternative fuels.....59
Change capacities.....62
Coolant with freezing and corrosion protection.....63
Coolant.....67
Engine oil.....71
Fuel.....73
Grease.....76
Hydraulic oil.....80
Lubricants, service capacities and intervals.....84
Recommended lubricants.....86
17 - SERVICE.....88
Air compressor, air filter, cleaning.....91
Air compressor, air filter, replacing.....93
Air compressor, air tank water, draining.....95
Air conditioner compressor belt, checking.....96
Air conditioner main filter, cleaning.....98
Air conditioner main filter, replacing.....100
Air inlet hose, checking.....102
Bearings.....103
Cab door, covers, hinges, joints and locks, lubricating.....107
CareTrack backup battery, replacing.....108
Charge air pressure sensor, checking.....111
Cleaning prior to repair.....112
Coasting left and right swing.....116
Coolant freezing point, checking.....118
Coolant level, checking.....121
Coolant, changing.....122
Crankcase ventilation separator element, replacing.....125
Crankcase ventilation separator rubber hoses, checking.....127
Crankcase ventilation separator, checking.....128
Creeping of hydraulic cylinder.....130
Cylinder speed.....131
DPF differential pressure pipes and hoses, checking.....134
Diesel particulate filter, checking and cleaning.....136
EGR cooler hose, checking.....140
EGR cooler, checking.....142
EGR pipes, checking.....147
EGR system, checking.....149
Engine air cleaner primary filter, replacing.....150
Engine air cleaner secondary filter, replacing.....152
Engine coolant hoses, checking.....154
Engine oil and filter, changing.....155
Engine oil level, checking.....158
Fan_alternator belt, checking.....160
Fuel filter, replacing.....161
Fuel hoses, checking.....163
Fuel injectors, checking.....164
Fuel tank breather filter, replacing.....171
Hoses and tubes.....173
Hydraulic oil level, checking.....177
Hydraulic oil return filter, replacing.....179
Hydraulic oil servo filter, replacing.....182
Hydraulic oil suction strainer, cleaning.....184
Hydraulic oil tank breather filter, cleaning.....186
Hydraulic oil, changing.....188
Lubricant hose, checking.....190
Lubrication, every 010 hours.....191
MATRIS and Tech Tool, reading.....192
Maintenance service, every 010 hours.....193
Maintenance service, every 050 hours.....194
Maintenance service, every 1000 hours.....195
Maintenance service, every 1500 hours.....197
Maintenance service, every 2000 hours.....199
Maintenance service, every 250 hours.....201
Maintenance service, every 3000 hours_{05-37-37}.....202
Maintenance service, every 3000 hours_{05-37-49}.....204
Maintenance service, every 4000 hours.....207
Maintenance service, every 500 hours.....209
Maintenance service, every 6000 hours_{05-36-34}.....211
Maintenance service, every 6000 hours_{05-36-46}.....212
Maintenance service, first 250 hours.....213
Maintenance service, first 500 hours.....214
Measuring condition-[1454].....215
Measuring condition.....216
Measuring of swing bearing clearance.....217
Pressure testing.....220
Radiator and hydraulic oil cooler, cleaning.....224
Radiator hoses, checking.....226
Replacement parts.....227
Safety when servicing.....231
Service methods.....235
Service position 001.....239
Service.....242
Straight traveling performance.....245
Swing bath grease, lubricating.....247
Swing ring gear bearing, lubricating.....248
Swing speed.....250
Test running and checking.....251
Track gearbox oil level, checking.....253
Track gearbox oil, changing.....254
Track running speed.....256
Track shoe bolts, checking.....257
Track tension and condition, checking.....259
Travel Speed_{005-12-05}.....261
Travel Speed_{005-12-21}.....263
Turbocharger, checking.....265
Water separator filter, replacing_{005-30-40}.....267
Water separator filter, replacing_{005-30-54}.....269
Water separator filter, replacing_{005-31-07}.....271
19 - GENERAL.....273
CE-marking, EMC-directive.....274
Cautions during operation.....278
Checklist after a fire or heat exposure.....285
Decontamination.....286
Environmental handling for the future.....287
Environmentally hazardous fluids.....288
Environmentally safe handling.....289
Fire prevention measures.....291
General precautions.....294
Health hazards with paint, plastics and rubber.....298
Move and operate machine safely.....300
Preparations for work.....303
Safety concerns everybody!.....307
Safety rules when servicing.....308
Safety when handling oils and fuel.....313
Safety when handling the machine.....314
Safety when using lifting equipment.....321
Safety when working with air conditioning refrigerant.....323
Safety when working with batteries.....326
Safety when working with hydraulic systems.....329
Starting with booster batteries.....330
Waste handling.....331
Working in environmentally contaminated areas.....332
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....333
20 - GENERAL.....334
Component locations.....335
E-ECU MID 128 non-programmed, replacing.....338
E-ECU MID 128 pre-programmed, replacing.....340
Engine, description_{005-01-33}.....342
Engine, description_{005-01-46}.....346
Tech Tool, operations-.....350
21 - ENGINE.....352
Engine, specifications.....353
Engine, tightening torques.....354
Valve system specifications.....356
Valves, adjusting.....358
22 - LUBRICATING SYSTEM.....366
Lubricating system, description.....367
Lubrication oil pressure, checking with pressure gauge.....371
Lubrication system, component locations.....374
Lubrication system, specifications.....376
Lubrication system, tightening torques.....377
Oil cooler, replacing.....378
23 - FUEL SYSTEM.....381
Fuel filler pump, specifications.....382
Fuel pump unit, replacing.....383
Fuel system, component location_{004-52-06}.....389
Fuel system, component location_{004-52-19}.....391
Fuel system, description.....393
Fuel system, specifications.....399
Fuel system, tightening torques.....400
Fuel tank, specifications.....401
Injectors, replacing.....402
Overflow pipe, inspecting.....410
25 - INLET & EXHAUST SYSTEM.....413
DPF (Diesel particulate filter), checking and cleaning.....414
Exhaust Aftertreatment System, component location.....418
Exhaust Aftertreatment System, description.....420
Inlet and exhaust system, component location.....424
Inlet and exhaust system, tightening torques.....426
Preheating, description.....427
Regeneration process, description.....429
26 - COOLING SYSTEM.....431
Coolant anti-freeze resistance, checking-[4350].....432
Coolant anti-freeze resistance, checking.....434
Coolant pump, replacing.....439
Cooling system, component location_{004-44-49}.....441
Cooling system, component location_{004-45-01}.....443
Cooling system, description.....445
Cooling system, specification.....449
Cooling system, tightening torques.....450
Thermostat, checking.....451
Thermostat, replacing.....455
27 - ENGINE CONTROL.....458
Engine - Pump control, specification.....459
29 - MISCELLANEOUS.....460
EGR cooler pressure, testing.....461
EGR cooler, replacing.....466
EGR valve, replacing.....469
Exhaust Gas Recirculation (EGR), description.....472
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....476
30 - GENERAL.....477
AL3201, description and measuring.....481
BA3101, description and measuring.....483
CareTrack with anti-theft.....485
Collection of basic data.....494
Communication with data buses.....498
Conditions when checking.....500
Data buses, function.....505
Dozer blade float, description.....511
Electrical system, description.....512
Electrical system, special instructions for servicing, action when working on machine.....514
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator.....517
Electrical system, special instructions for servicing, electrical components, batteries.....520
Electrical system, special instructions for servicing, electronic components.....524
Electrical system, special instructions for servicing, general.....527
Error codes, build-up.....531
Exhaust aftertreatment system, regeneration.....534
FX1052, description and measuring.....540
FX1053, description and measuring.....543
FX1054, description and measuring.....545
General fault diagnosis information-[3008].....548
General fault diagnosis information.....549
HE2503, description and measuring.....551
Hydraulic power control_{004-33-51}.....553
Hydraulic power control_{004-34-02}.....555
Information display, check.....557
Intermittent wiper and washer.....559
Lead and connector checks.....563
MA2301-MA2304, description and measuring.....569
MA2310, description and measuring.....571
MA4212, description and measuring.....573
MA9109, description and measuring.....575
MA9117, description and measuring.....577
MA9139, description and measuring.....579
MA9172, description and measuring.....581
MA9173, description and measuring.....583
MA9186, description and measuring.....585
MA9190, description and measuring.....587
MO2506, description and measuring.....589
MO8707, description and measuring.....591
MO9961, description and measuring.....593
Overload warning.....595
PWM9124, description and measuring.....597
PWM9127, description and measuring.....599
PWM9128, description and measuring.....601
PWM9141, description and measuring.....603
PWM9145, description and measuring.....605
PWM9146, description and measuring.....607
Power supply E-ECU, description and measuring.....609
Power supply I-ECU, description and measuring.....611
Power supply V-ECU, description and measuring.....613
Power supply W-ECU, description and measuring.....615
RE2501, description and measuring.....617
RE2703, description and measuring.....619
RE3301, description and measuring.....622
RE3502, description and measuring.....624
RE3507, description and measuring.....626
RE3508, description and measuring.....628
RE3528, description and measuring.....630
RE3601, description and measuring.....632
RE3602, description and measuring.....634
RE9110, description and measuring.....636
RE9111, description and measuring.....638
SAE J1708_1587 Information link, description and measuring.....640
SAE J1939_CAN control link, description and measuring.....642
SE2302, description and measuring.....645
SE2303, description and measuring.....647
SE2306, description and measuring.....650
SE2309, description and measuring.....652
SE2502, description and measuring.....654
SE2507, description and measuring.....656
SE2508, description and measuring.....658
SE2510, description and measuring.....660
SE2519, description and measuring.....662
SE2521, description and measuring.....664
SE2522, description and measuring.....666
SE2606, description and measuring.....668
SE2709, description and measuring.....670