Volvo BM L120C Wheel Loader Parts Catalog and Service Repair Manual PDF - MVLVCOL120CPC.zip

A full parts manual featuring Electrical Wiring Diagrams for the Volvo L120C Wheel Loader.

Volvo BM L120C Wheel Loader Parts Catalog.pdf

Volvo L120C Wheel Loaders Parts Catalog.pdf

Volvo BM L120C Wheel Loaders Service Repair Manual.pdf (bonus material)

PRODUCT DETAILS:

Total Pages: 1,822 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

Volvo BM L120C Parts Catalog................2

0 - GENERAL................3

03 - SPECIFICATIONS................4

Product identification plate................5

2 - ENGINE WITH MOUNTING AND EQUIPMENT................6

21 - ENGINE................7

Repair kits................8

Engine with fitting parts................15

Cylinder head................17

Cylinder block................19

Camshaft................22

Timing gear casing and gears................24

Crankshaft and related parts................26

Oil sump................29

Engine mounting................31

22 - LUBRICATING SYSTEM................33

Lubricating oil system................34

Oil pump................36

Oil filter ................38

Housing; oil filter................40

Oil filler and dipstick................42

Oil cooler................44

23 - FUEL SYSTEM................46

Fuel system................47

Fuel pipes; fuel injection pump - fuel filter................49

Feed pump................51

Fuel filter................53

Slurry separator................55

Extra fuel filter 90656................58

Fuel tank................60

Injection pump with drive................62

Injection pump................64

Fuel lines; injectors................67

Injector................69

25 - INLET & EXHAUST SYSTEM................73

Inlet system................74

Inlet manifold................76

Exhaust system................78

Turbocharger with fitting parts................80

Turbo charger................82

Air filter ................84

Oil bath filter 92038................86

Air filter 92038................88

Pre cleaner cyclone type 90943................91

Intercooler................93

26 - COOLING SYSTEM................95

Cooling system-[0809]................96

Cooling system oil cooler................99

Radiator with fitting parts................101

Coolant filter 91876................104

Water pump and thermostat housing................106

Waterpump; assembly................109

Water pump................111

Belt transmission................113

Fan shroud 94699................116

Engine heater 92025;90706................117

27 - ENGINE CONTROL................119

Pedal................120

Regulator control................122

Hand throttle 91886................124

Key turn engine stop................127

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS................129

31 - BATTERY................130

Battery with assembling details................131

Battery box................134

32 - ALTERNATOR; CHARGE REGULATOR................136

Alternator with assembling details................137

Alternator................139

Brushles alternator 50a 91956................141

Alternator 91956................143

33 - STARTING SYSTEM................145

Starter motor with assembling details................146

Starter motor................147

Starter element with fitting parts................151

35 - LIGHTING................154

Lighting; front................155

Work lights; front. 91847................159

Attachment light. 91865................161

Lighting; rear................164

Sign plate. 91993................166

36 - OTHER ELECTRICAL EQUIPMENT................168

Rotating beacon 91896................169

Rotating beacon. 91896................172

Back-up warning unit 91935 93521................175

Compressor horn................177

Windshield wiper; front................179

Windshield wiper; rear................181

Windscreen washer STD; 91858................184

Boom kickout and bucket positioner.................186

37 - CABLE; FUSE; RELAY................188

Cable harnesses; cab-[5429]................190

Cable harnesses; cab-[5404]................192

Cable harnesses; cab-[5339]................194

Cable harnesses; cab-[5315]................196

Cable harnesses; cab-[5250]................198

Cable harnesses; cab................200

Cable harness; air-suspensioned seat. 92380; 92382; 92404;94907;94911................202

Cable harness for forward and rear. 92770................204

Cable harness; front................206

Cable harness boom suspension system; front. 94550................209

Cable harness; boom suspension system. 94550................211

Attachment locking 92970; 92773; 93463; 92445................214

Cable harness; transmission................216

Cable harnesses; rear................218

Cable harness secondary steering system 91919................221

Cable harness for air conditioning 94562 94839................224

Cable harness for radio 91936................226

Cable harness for Cdc-steering. 94603................229

Cable harness Adjustableflow from hydraulic function 3. 94963................231

Cable harness for central lubrication. 94810................233

Electrical distribution box................235

Wires................238

Hose and manifold................243

Cable terminal................246

Insulator for spade terminal................248

Spade terminal................250

Pin insulator................253

Pin................255

Humidity-proof connections................258

Connectors................260

Housings for timers and tabs................263

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM................265

Instruments panel................266

Switch panel................270

Relays; sensors and solenoid valves Reference list................273

Parking brake alarm; 94559................277

4 - POWER TRANSMISSION................280

41 - CLUTCH; TORQUE CONVERTER................281

Repair kit for transmission................282

Torque converter 30887;22500................285

42 - TRANSMISSION; HYDRAULIC CONTROL................287

Converter housing; gears and shafts 30887;30896;22500................288

Converter housing with fitting parts 30887;30896;22500................291

Hydraulic transmission with fitting parts 30896;30887;22500................296

Hydraulic clutch forward _ 1st speed 30896;30887;22500................299

Hydraulic clutch reverse _ 2nd speed 30896;30887;22500................301

Hydraulic clutch 3rd _ 4th speed 30896;30887;22500................303

Hydraulic pump 30896;30887;22500................305

Lubricating oil valve 30896;30887;22500................307

Pressure limiting valve 30896;30887;22500................309

Oil filter and testing block 30887;22500;30896................311

Gear selector valve 30896;30887;22500................314

43 - GEARBOX................316

Dropbox housing and cover 30896;30887;22500................317

Transfer case; gears and shafts 30896;30887;22500................320

Gear box housing with fitting parts................322

45 - PROPELLER SHAFT................324

Propeller shafts with fitting parts................325

Propeller shaft-[3543]................327

Propeller shaft................329

46 - FRONT AXLE; REAR AXLE................331

Planet axles with fitting parts................332

Planetary axle; front AWB 31................335

Final drive................338

Planetary axle; rear AWB 30................341

Differential Carrier; rear 94689................344

Differential lock................347

Differential lock hydraulic line................349

49 - MISCELLANEOUS................351

Cooling system................352

5 - BRAKE................354

51 - WHEEL BRAKE................355

Multi-disc brake; front 23846................356

Multi-disc brake; rear 23847_ 23859................358

52 - HYDRAULIC BRAKE SYSTEM................360

Brake hoses Tank - pump - footbrake valve................361

Brake pipes footbrake valve- front- and rear axle.................363

Cooling system for brakes. 94881................365

Oil pump 94881................368

Foot brake valve with clutches................369

Footbrake valve................371

Dual brake pedals 91925................373

55 - PARKING BRAKE................375

Parking brake; connection block................376

Parking brake; electro -hydraulic................379

Parking brake................381

56 - COMPRESSED-AIR BRAKE................383

Compressed air equipment 92173................384

Anti-freeze reservoir 92172-[2636]................387

Anti-freeze reservoir 92172................389

Air compressor 92173................392

Regulator 92173................396

6 - STEERING................399

64 - STEERING................400

Steering column assembly................401

Adjustable steering wheel 92029................403

Steering system................405

Valve housing................408

Hydraulic pump assembly................410

Hydraulic pump ................411

Shift valve; assembly................414

Shift valve................416

Hydraulic cylinder Assembly................418

Hydraulic cylinder................420

Steering unit................422

Auxiliary steering system 91919................424

Sensor 91919................426

66 - LEVEL STEERING................428

Comfort drive control 94603................429

Valve; circuit body and return valve 94603................431

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT................433

71 - FRAME................434

Frame................435

Protecting plate................438

Lamp retainer................440

Protection for lighting 91585; 91583; 91584................442

Bottom-guard plates 92567................444

Protecting plates. 92113................446

Counterweight................447

77 - WHEELS; TRACKS; TYRE; HUB; DRUM................449

Wheel................450

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE................451

81 - CAB; NAKED; CANOPY................452

Cab body................453

Filter cover................455

Operator's cab................457

82 - ENGINE HOOD; MUDGUARD; FOOT STEP................460

Engine cover................461

Side hatches; front................464

Side hatches; rear................466

Radiator casing................470

Mud guards................474

Wider mudguards; front _ rear 94544................477

Swing out rear mudguard 94565................480

Foot step................483

83 - DOORS; HATCH; COVER PLATE; (all)................485

Door................486

84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING................489

Rear view mirror................490

Glass panes................492

Sliding window 92028; 94824................494

85 - CAB INTERIOR; UPHOLSTERY................496

Insulating matting................497

Interior components................500

Insulating matting. 92708................502

Operator seat with fitting parts................504

Driver's seat; air suspensioned Isri 94907................507

Driver's seat. 92379;94909; 92380; 94911................509

Driver's seat. 92381................511

Driver's seat. 92382................513

Driver's seat. 92403 91950 94901 94903 94905................515

Operator's seat; heated; air suspensioned 92404 94907................517

Instructor's seat 91988................519

Cdc-steering; armrest; mounting 94603................521

Armrest 94603................523

86 - PROTECTIVE EQUIPMENT................525

Window guards; side and rear windows. 92657................526

Windshild guard for windshield. 94800................528

87 - AIR CONDITIONING UNIT................530

Air filter................531

Heating system................534

Air ducts................536

Radiator and control................538

Fan................540

Compressor for cooling agent R134a with fitting parts. 94562; 94839................541

Air compressor 94562;94839................544

Condenser for cooling agent R134a with fitting parts. 94562; 94839................547

Evaporator for cooling agent R134a with fitting parts. 94562 94839................550

88 - INTERIOR EQUIPMENT................552

Instrument panel................553

Radio bracket 91936................555

89 - MISCELLANEOUS................557

Toolbox 91837................558

Tools 98192; 90007; 99183................560

Sign plates and decals................563

Decals 94516................565

Slow moving vehicle sign. 99592................567

50 km_h Sign 92670................569

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS................571

91 - WORKING HYDRAULIC; SERVO HYDRAULICS................572

Hydraulic system Suction line................573

Hydraulic system Tilt function................576

Hydraulic system Feed line................578

Hydraulic system Return line................580

Hydraulic system Lift function................582

Hydraulic tank................584

Oil filter................587

Hydraulic oil cooler................589

Hydraulic valve Assembly................591

Control valve................593

Hydraulic - oil pump Assembly................596

Hydraulic pump................597

Servo - hydraulic................599

Servo valve with fitting parts................602

Servo valve................604

Extra hydraulic equipment3rd hydraulic control 92971 92421 93462................607

Extra hydraulic equipment4th function 94590................609

Reversing valve 94590................611

Boom suspension system 94550................613

Accumulator 94550................616

Valve; circuit body and return valve 94550................619