John Deere GATOR XUV 855D Operator's Manual PDF Download (OMM171370) - MJODOMM171370.zip

Full Operator's Manual for the John Deere GATOR Utility Vehicle XUV 855d, containing every technical detail needed to operate and service it.

omm171370 - GATOR Utility Vehicle XUV 855D Operator's Manual.pdf

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PRODUCT DETAILS:

Total Pages: 307 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

TABLE OF CONTENTS...1

Section 00: Product Identification...13

Record Identification Numbers...14

Section 05: Safety Labels—Text...16

Safety Label Location...17

Understanding The Machine Safety Labels...18

DANGER...19

WARNING...24

WARNING...24

WARNING...24

WARNING...24

WARNING...24

CAUTION...27

CAUTION...27

CAUTION...27

Occupant Protective Structure Safety and Certification Label...28

Section 06: Safety Labels—No Text...29

Pictorial Safety Label Location...30

Understanding The No-Text Machine Safety Labels...31

Read Operator’s Manual...32

Hot Surfaces...33

Prevent Equipment Fires...34

Driver and Passenger Safety...35

Avoid Injury From Explosion...36

Riders Can Fall Off and Be Kiled...37

Rollover or Falling Off May Cause Death...38

Avoid Injury From Tipping...39

Avoid Injury From Battery Gases and Acid...40

Help Prevent Injury When Dumping Loads...41

Park Machine Safely...42

Section 15: Safety...43

Supervisor Safety Responsibilities...44

Operator Training Required...45

Operating Safely...46

Using a Spark Arrestor...47

Parking Safely...48

Protect Children/Small Adults and Prevent Accidents...49

Avoid Excessive Speeds...50

Avoid Tipping...51

Use Seat Belt Properly...52

Keep Occupant Protective System (OPS) Installed Properly...53

Keep Riders Off Vehicle...54

Before Driving...55

Transport Loads Safely...56

Using Front Attachments...57

Towing Loads Safely With Utility Vehicle...58

Driving On Rough Terrain...59

Climbing Or Descending A Hill...60

Driving Across Slopes...61

Riding Through Water...62

Checking Wheel Hardware...63

Wear Appropriate Clothing...64

Practice Safe Maintenance...65

Prevent Fires...72

Do Not Modify Machine...67

Tire Safety...68

Handling Fuel Safely...69

Handling Waste Product and Chemicals...70

Section 20: Machine Cleanout...71

Prevent Fires...72

Cleanout Areas...73

Section 25: Operating Controls...76

Operator Station Controls...77

Section 30: Operating...78

Daily Operating Checklist...80

Avoid Damage to Plastic and Painted Surfaces...81

Using Doors or Nets...82

Using Hand Holds...84

Using Bench Seat...85

Using Bucket Seats...86

Using Seat Belt...88

Testing Safety Systems...89

Testing the Safety Start System...90

Using Park Brake...91

Using Travel Controls...92

Using Ignition Key Switch...94

Using Headlights...95

Using Instrument Display...96

Using Instrument Display Arrow Keys...98

Using Accessory Outlet...100

Using Turn Signal Switch (If Equipped)...101

Using Hazard Lights (If Equipped)...102

Using Front Blade Switch (If Equipped)...103

Using Storage Areas...104

Starting the Engine...264

Stopping Engine...264

Emergency Stopping...108

Using Electric Power Assist Steering (EPAS)...109

Using Traction Assist...110

Using Four Wheel Drive...111

Using the Cargo Box...268

Determining Vehicle Load Capacity...119

Loading the Cargo Box...268

Emptying Cargo Box...268

Towing Loads...125

Using Correct Tires and Inflation...127

Tire Chains...128

Transporting Machine...129

Section 35: Optional Attachments Section 35: Optional Attachments & Kits{pgNO}131 Kits...131

Attachments and Kits...132

Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)...133

Using Quick Clamps...135

Light Kits...136

Backup Alarm...140

Cab Heater...141

Occupant Protective Structure (OPS) Rear Screen...142

Front Receiver Hitch...143

Using a Trailer...144

Section 40: Replacement Parts...147

Service Literature...146

Parts...147

Part Numbers...148

Section 45: Service Intervals...149

Servicing Your Machine...150

Break In...151

Every 50 Hours or Annually...152

Every 200 Hours or Annually (whichever comes first)...153

Every 400 Hours or 24 Months (whichever comes first)...154

Every 800 Hours or 24 Months (whichever comes first)...155

Every 1000 Hours...156

Every 1000 Hours or 24 Months (whichever comes first)...157

Section 50: Service Lubrication...158

Grease...159

Lubricating Drive Line...160

Section 55: Service Engine...264

Engine Warranty Maintenance Statement...162

Avoid Fumes...163

Engine Oil...164

Checking Engine Oil Level...165

Changing Engine Oil and Filter...166

Cleaning Dust Unloading Valve...168

Checking Air Restriction Indicator...169

Servicing Air Cleaner Element...170

Checking Air Intake, Hoses and Clamps...173

Servicing Sediment Bowl...174

Bleeding Fuel System...280

Servicing Fuel Injection Pump...177

Servicing Fuel Injection Nozzles...178

Cleaning Engine Compartment...179

Cleaning Radiator Cooling Fins...181

Checking Coolant Level...182

Service Cooling System Safely...183

Servicing Cooling System...184

Recommended Engine Coolant...190

Checking Radiator Hoses and Clamps...191

Inspecting Alternator Belt...193

Checking Spark Arrestor...196

Section 60: Service Transmission...197

Transaxle Oil...198

4WD Front Differential Oil...197

Checking 4WD Front Differential Oil Level...200

Changing 4WD Front Differential Oil...201

Checking Transaxle Oil Level...203

Changing Transaxle Oil...204

Inspecting Driveline CV Boots...205

Servicing Drive Belt...206

Checking Driven Clutch Rollers...211

Cleaning Primary Drive Clutch and Enclosure...212

Section 65: Service Steering Section 65: Service Steering & Brakes{pgNO}267 Brakes...267

Brake Fluid...216

Checking Brake Fluid Level...217

Checking Brake Pads...218

Checking Park Brake Fluid...220

Checking Brake Lines...221

Section 70: Service Electrical...266

Electrical...266

Service the Battery Safely...225

Checking the Battery (Sealed Batteries)...226

Removing and Installing Battery...227

Cleaning Battery and Terminals...228

Using Booster Battery...229

Replacing Headlight Bulbs...231

Checking and Replacing Fuses...232

Section 75: Service Miscellaneous...234

Using Proper Fuel (Diesel)...235

Filling Fuel Tank...237

Removing and Installing Wheel Assembly...238

Removing and Installing Seats...240

Lifting Machine...243

Opening and Closing Hood...245

Removing and Installing Storage Tray...246

Inspecting Seat Belt...248

Cleaning and Repairing Cargo Box...268

Checking Fuse Filaments...250

Replacing Cargo Box Tailgate Bushings...251

Checking and Adjusting Toe-In...252

Adjusting Suspension (Standard Shocks)...254

Adjusting Suspension (High Performance Shocks)...255

Cleaning Vehicle Surfaces...257

Cleaning and Repairing Metal Surfaces...259

Cleaning Plastic Hood and Body Panel Surfaces...260

Checking Windshield or Windscreen Regularly...261

Section 80: Troubleshooting...262

Using Troubleshooting Chart...263

Engine...264

Electrical...266

Brakes...267

Cargo Box...268

Steering...269

Section 85: Storage...270

Storing Safety...271

Preparing Machine for Storage...272

Preparing Fuel and Engine For Storage...273

Removing Machine From Storage...275

Section 90: Specifications...276

Engine Specifications...277

Drive Train...278

Electrical System...279

Fuel System...280

Fluid Capacities...281

Steering and Brakes...282

Tires...283

Dimensions...284

Weights and Capacities...285

Recommended Lubricants...286

Section 95: Warranty...288

Warranty...288

John Deere and Federal Emission Control System Warranty (Off Road Utility Vehicle Diesel over 25 mph)...289

Tire Warranty...292

Limited Battery Warranty For Factory Installed Batteries...293

Section JDQS: John Deere Quality Statement...295

John Deere Quality...296

Section SR: Service Record...298

Record Service Dates...299

John Deere GATOR Utility Vehicle XUV 855D Operator's Manual (OMM171370)