John Deere 710D Backhoe Loader Workshop Repair Service Manual PDF TM1538 - MJODTM1538.zip
A full workshop service and repair guide for the John Deere Backhoe Loader 710D, packed with the shop-level detail needed to service, fix, and maintain the machine just like a trained technician.
Inside the John Deere Backhoe Loader 710D workshop service repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1538 - John Deere Backhoe Loader 710D Technical Manual - (Repair).PDF
Total Pages: 1,464 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
HELP!! HELP!! HELP!! HELP!!
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered Wheels and Fasteners
Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Removal and Installation
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axles
Hydraulic System
Dealer Fabricated Tools
Transmission
Removal and Installation (S.N. -872328)
Removal and Installation (S.N. 872329- )
Gear, Shafts, Bearings, and Power Shift Clutch (S.N. -872328)
Gear, Shafts, Bearings, and Power Shift Clutch (S.N. 872329- )
Hydraulic System (S.N. -872328)
Hydraulic System (S.N. 872329- )
Dealer Fabricated Tools
Engine
Removal and Installation (S.N. -872328)
Removal and Installation (S.N. 872329- )
Dealer Fabricated Tools
Engine Auxiliary Systems
Cold Weather Starting Aids
Engine Cooling System
Speed Controls
Intake System
External Fuel Supply System
Torque Converter
Turbine, Gears and Shaft
Steering System
Hydraulic System
Service Brakes
Brake Elements
Hydraulic System
Park Brake
Active Elements
Hydraulic System
Dealer Fabricated Tools
Electrical System
Batteries, Support and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frame, Chassis or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Dealer Fabricated Tools
Sheet Metal and Styling
Hood and Engine Side Shields
Steps and Miscellaneous Guards
Grille and Grille Housing
Fenders
Safety, Convenience, and Miscellaneous
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Dealer Fabricated Tools
Loader
Remove and Install
Loader Bucket
Controls Linkage
Frames
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
tm1538 - 710D Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 0002: General Specifications
710D Backhoe Loader Specifications
710D Backhoe Loader Dimensions
710D Backhoe Loader Engine Specifications (S.N. —830204)
710D Backhoe Loader Engine Specifications (S.N. 830205— )
710D Backhoe Loader Specifications (S.N. —872328)
710D Backhoe Loader Specifications (S.N. 872329— )
Other Information — 710D Backhoe Loader
710D Backhoe Buckets
710D Drain and Refill Capacities
710D Backhoe Loader Lifting Capacities
Group 0003: Torque Values
Specifications
Hardware Torque Specifications
ROPS Torque Specifications
Checking Wheel Fastener Torque
Check Oil Lines And Fittings
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Group 0004: Fuels and Lubricants
Fuel Specifications
Diesel Fuel
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil
Transmission Oil, Hydraulic System Oil and Differential Oil
Mechanical Front Wheel Drive Oil
Grease
Grease for Extendible Dipperstick
Alternative and Synthetic Lubricants
Mixing of Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Section 01: Wheels
Group 0110: Powered Wheels and Fasteners
Service Equipment and Tools
Specifications
Remove and Install Rear Wheel Assembly
Remove and Install Front Wheel Assembly
Remove and Install Tire
Group 0120: Non-Powered Wheels and Fastenings
Service Equipment and Tools
Specifications
Remove and Install Front Wheel Assembly
Remove and Install Tire
Section 02: Axles and Suspension Systems
Group 0200: Removal and Installation
Service Equipment and Tools
Other Material
Specifications
Remove Non-Powered Front Axle
Remove and Install Non-Powered Front Axle Pivot Bushings
Install Non-Powered Front Axle
Remove Powered Front Axle (MFWD)
Install Powered Front Axle (MFWD)
Remove Rear Axle (S.N. —872328)
Install Rear Axle (S.N. —872328)
Remove and Install Rear Axle (S.N. 872329— )
Group 0225: Input Drive Shafts and U-Joints
Service Equipment and Tools
Specifications
Remove and Disassemble MFWD Drive Shaft
Assemble and Install MFWD Drive Shaft
Remove and Install Rear Axle Drive Shaft (S.N. —872328)
Remove and Install Rear Axle Drive Shaft (S.N. 872329— )
Group 0230: Non-Powered Wheel Axles
Service Equipment and Tools
Other Material
Specifications
Remove Hub Assembly
Remove Spindle and Knuckle Assembly
Cross Section of Axle Hub and Knuckle Assembly
Install Spindle and Knuckle Assembly
Install Hub Assembly
Remove Tie Rod
Install Tie Rod
Adjust Non-Powered Front Axle Toe-In
Group 0240: Powered Wheel Axles
John Deere TeamMate II 1200 Series Rear Axle—Use CTM138519
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Disassemble Knuckle Housing and Wheel Hub With Planetary (MFWD)
Disassemble Axle Shaft and Constant Velocity Joint (MFWD)
Assemble Axle Shaft and Constant Velocity Joint (MFWD)
Assemble and Adjust Knuckle Housing and Wheel Hub With Planetary (MFWD)
Adjust Toe-In (MFWD)
Remove Differential (MFWD)
Disassemble Differential (MFWD)
Assemble Differential (MFWD)
Install Differential (MFWD)
Inspect Rear Axle Service Brake Disks (S.N. 872329— )
Disassemble Rear Axle (S.N. 872329— )
Disassemble and Assemble Park Brake Housing (S.N. 872329— )
Assemble Rear Axle (S.N. 872329— )
Check Gear Tooth Contact Pattern
Group 0260: Hydraulic System
Remove and Install Park Brake/Differential Lock Valve (S.N. —872328)
Remove and Install Differential Lock and Park Brake Solenoid Valves (S.N. 872329— )
Group 0299: Dealer Fabricated Tools
DF1002 Rolling Drag Torque Bar
DFT1146 Axle Mounting Bracket
DFT1147 Axle Rolling Torque Bar
DFT1174 Rear Axle Yoke Adapter Plate
Section 03: Transmission
Group 0300A: Removal and Installation (S.N. —872328)
Essential Tools
Service Equipment and Tools
Specifications
Remove Transmission (S.N. —872328)
Install Transmission (S.N. —872328)
Group 0300B: Removal and Installation (S.N. 872329— )
Essential Tools
Service Equipment and Tools
Specifications
Remove Transmission (S.N. 872329— )
Install Transmission (S.N. 872329— )
Group 0350A: Gear, Shafts, Bearings, and Power Shift Clutch (S.N. —872328)
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Transmission Pump (S.N. —872328)
Disassemble Transmission Pump (S.N. —872328)
Assemble Transmission Pump(S.N. —872328)
Remove and Install C1 Clutch (S.N. —872328)
Disassemble and Assemble C1 Clutch (S.N. —872328)
Remove and Disassemble Reduction Gear Shaft (S.N. —872328)
Assemble and Install Reduction Gear Shaft (S.N. —872328)
Remove and Install Planetary Assembly (S.N. —872328)
Disassemble and Assemble C-2 Clutch (S.N. —872328)
Disassemble and Assemble B-1, B-2, and B-3 Brake Packs (S.N. —872328)
Disassemble Planetary (S.N. —872328)
Assemble Planetary (S.N. —872328)
Remove and Disassemble Output Shaft (S.N. —872328)
Assemble and Install Output Shaft (S.N. —872328)
Remove and Install MFWD Transfer Case (S.N. —872328)
Disassemble MFWD Transfer Case (S.N. —872328)
Assemble MFWD Transfer Case (S.N. —872328)
Remove MFWD Input Shaft (S.N. —872328)
Install MFWD Input Shaft (S.N. —872328)
Group 0350B: Gear, Shafts, Bearings, and Power Shift Clutch (S.N. 872329— )
Essential Tools
Other Material
Specifications
Remove Transmission Outer Components (S.N. 872329— )
Disassemble Converter Side of Case (S.N. 872329— )
Remove Low Range Forward, Reverse, and Third Speed Clutch Packs (S.N. 872329— )
Disassemble and Assemble Low Range Forward, Reverse, and Third Speed Clutch Packs (S.N. 872329— )
Remove First Speed, Second Speed, and High Range Forward Clutch Packs (S.N. 872329— )
Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs(S.N. 872329— )
Remove Drive Shaft (S.N. 872329— )
Disassemble and Assemble Drive Shaft (S.N. 872329— )
Remove MFWD Clutch Pack (If Equipped) (S.N. 872329— )
Disassemble and Assemble MFWD Clutch Pack (If Equipped) (S.N. 872329— )
Remove Oil Suction Tube(S.N. 872329— )
Remove and Install Oil Supply Tubes (S.N. 872329— )
Install Oil Suction Tube(S.N. 872329— )
Install MFWD Clutch Pack (If Equipped) (S.N. 872329— )
Install Drive Shaft (S.N. 872329— )
Install Clutch Packs (S.N. 872329— )
Assemble Converter Side of Case (S.N. 872329— )
Install Transmission Outer Components (S.N. 872329— )
Group 0360A: Hydraulic System (S.N. —872328)
Other Material