John Deere 6110 6210 6310 6410 6510L 6510S Tractor Repair Service Manual TM4574 PDF - MJODTM4574.zip
Full Service and Repair Workshop Manual covering John Deere 2WD and MFWD Tractor models 6110, 6210, 6310, 6410, 6110L, 6210L, 6310L, 6410L, 6510L, 6310S, 6410S, 6510S — packed with everything a professional technician needs to maintain, service, fix, and rebuild these machines.
This John Deere workshop technical (repair) manual for the 6110, 6110L, 6210, 6210L, 6310, 6310L, 6310S, 6410, 6410L, 6410S, 6510L, and 6510S tractors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4574 - John Deere 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Repair Technical Manual.pdf
Total Pages: 1,804 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Engine Removal and Installation
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starting Circuit
Fuses, Relays and Switches
Monitoring System
Electrical Components
SyncroPlus SyncroPlus is a trademark of Deere & Company. Transmission
Removal and Installation of Transmission Components
Transmission Shift Controls
PERMA-CLUTCH 2 PERMA-CLUTCH 2 is a trademark of Deere & Company.
Gear Transmission
Power Reverser
Removal and Installation of Components
Transmission Shift Controls
Power Reverser Module
Gear Transmission
PowrQuadPowrQuad is a trademark of Deere & Company., PowrQuadPowrQuad is a trademark of Deere & Company. Plus and Autoquad Transmissions
Removal and Installation of Components
Transmission Shift Controls
PowrQuadPowrQuad is a trademark of Deere & Company. Module
Creeper Transmission
Option Transmission
Range Transmission
Power Train (without Transmission)
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front PTO
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Steering Cylinders
Brake Valve
Rear Brakes
Hydraulic System
Controls
Hydraulic Pump and Charge Pump
Valves
Rockshaft and Rockshaft Cylinder
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
Miscellaneous
Component Removal and Installation
Main Frame
Front Axle
Front and Rear Wheels
Center Link Bracket and Swinging Drawbar
Triple Link Suspension (TLS) of FWD Axle
Operator's Cab and 2-Post ROPS
Tilting or Removal and Installation of Operator's Cab
Controls
Air Conditioning System
Heating System
Seats
2-Post ROPS and ComfortGard ComfortGard is a trademark of Deere & Company. Cab
Low Clearance Cab
Electronic Control Components
Special Tools (Dealer-Fabricated)
tm4574 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work In Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 10: General Information
Group 05: Specifications
Specifications
Diesel Fuel
Handling and Storing Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front Wheel Drive Axle Oil
Diesel Engine Coolant
Grease
Oil Filters
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Torques for Inch Fittings Used in the Hydraulic System
Torques for Metric Fittings Used in the Hydraulic System
Installing Oil Hoses
Serial Number Plates
Product Identification Number and Component Serial Numbers
Group 10: Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Checking the Fuel Filter
Bleeding the Fuel System
Neutral Start Circuit
Back-Up Alarm Check
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine Removal and Installation
Special or Essential Tools
Specifications
Removing the Engine
Installing the Engine
Replacing the Engine Mountings
Rear Engine Mountings
Layout of Engine Mountings
Front Engine Mountings
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Linkage
General Information
Specifications
Adjust Hand Throttle Lever and Accelerator Pedal
Adjusting Speed Control Linkage
Exploded View of Hand Throttle Lever
Exploded View of Accelerator Pedal
Exploded View of Accelerator Pedal (6210L to 6510L Tractors)
Accelerator Pedal, with Electronic Speed Control ("Cruise Control")
Accelerator Pedal, with Electronic Speed Control ("Cruise Control"), continued
Adjusting the Ball JointsWith electronic speed control ("cruise control")
Installing the Ball JointBall joint on potentiometer (on the left when viewed in direction of travel)
Changing the Potentiometer
Group 10: Fuel System
General Information
Special Tool (Dealer-Manufactured)
Removing the Fuel Tank
Installing the Fuel Tank
Replacing the Fuel Gauge Sending Unit
Changing the Fuel Transfer Pump
Changing Fuel Filter
Bleeding the Fuel System
Installing Check Valve In Fuel System
Group 15: Air Intake System
General Information
Air Intake System - Exploded View
Group 20: Cooling System
General Information
Specifications
Removing the Radiator
Changing the Fan or the Viscous Fan Drive
Installing Radiator
Installing Oil Hoses
Relieving Drive Belt
Replacing Drive Belt
Replacing Drive Belt Tensioner
Repairing Fan Console
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Transmission Oil Preheater
Group 30: Exhaust System
General Information
Specifications
Exhaust to Top Left
Installing the Muffler Pipe
Exhaust to Top Right
Up to Tractor Serial Number 244528
From Tractor Serial Number 244529
Exhaust to Bottom Right
Exploded View, Exhaust to Bottom Right (with Front-loader)
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Other Material
General Information
Using High-Pressure Washers
METRI-PACK METRI-PACK is a trademark of the Delphi Packard Electric Systems. Connector
Replacing a Female Terminal In the Plug of a Solenoid Valve
Crimp Snap In Connector Crimp Snap In is a trade name of the Amp Company.
Replacing a Female Terminal In a 30-Pin or 18-Pin Plug
Replacing Female Terminal On 45-Pin Plug
Replacing Female Terminal On 78-Pin Plug
CPCCPC is a trademark of AMP Inc. Connector
Replacing Female Terminal On Bus Resistor Plug
Changing Terminals
Changing the Terminals In the Relay Socket
Use Electrical Insulating Compound
Replace Power Distribution Center Connectors
Replacing the Terminals In the Load Center
Group 10: Wiring Harnesses
Ground Point Locations
Removing and Installing Starting Aid Wiring Harness W27
Removing and Installing Worklight Wiring Harness W14 (Front Corner)
Removing and Installing Engine Wiring Harnesses W3 and W14 (2-Post Rops)
Removing and Installing Engine Wiring Harness W3 (Cab)
Removing and Installing FWD Axle Wiring Harness W36 (with TLS)
Removing and Installing Front PTO Wiring Harness W39
Removing and Installing Cab Wiring Harness W4
Removing and Installing Platform Wiring Harness W4
Removing and Installing Harness for 7-Pin Receptacle (W28)
Removing and Installing Harness for 3-Pin Receptacle (W30)
Removing and Installing Multi-Function Unit Wiring Harnesses W5, W6
Removing and Installing Turn Signal Wiring Harness W53
Removing and Installing Electronic Control Unit Wiring Harness W34
Removing and Installing Stepper Motor Driver Wiring Harness W35
Removing and Installing Cab Roof Wiring Harness W11
Removing and Installing Worklight Wiring Harness W18 (Cab)
Removing and Installing Wiper Harnesses W7, W10, W38
Removing and Installing Wiper Harnesses W23, W24 (Low-Clearance Cab)
Removing and Installing Cab Lighting Wiring Harnesses W21, W22 (Low-Clearance Cab)
Removing and Installing Air Conditioning and Fan Wiring Harness W8
Removing and Installing Transmission Wiring Harness W13 (Cab)
Removing and Installing Transmission Wiring Harnesses W32, W33 (2-Post Roll Guard)
Removing and Installing Transmission Wiring Harness (With Electrical Reverser Control)
Removing and Installing Back-Up Alarm Wiring Harnesses W40, W41, W42
Group 15: Charging Circuit
Specifications
Repair Alternator-Use CTM
Disconnecting Electrical Circuit
Removing the Alternator
Relieving Tension On Drive Belt
Group 20: Starting Circuit
Special or Essential Tools
Specifications
Repair Starting Motor-Use CTM
Disconnecting Electrical Circuit
Removing the Starter Motor
Group 25: Fuses, Relays and Switches
Special or Essential Tools
Specifications
Note
Disconnecting Electrical Circuit
Fuses - Load Center 1 (Tractors With Cab)
Fuses - Load Center 2 (Tractors With Cab)
Fuses of Load Center on Tractors With 2-Post ROPS
Main Fuse
Electrical Starting Aid Fuse
Trailer Turn SignalUp to tractor serial no. 256586 Fuse
Replacing Starting Motor Relay
Replacing the Electrical Starting Aid Relay
Replacing the Turn Signal Relays
Replacing the Turn Signal Relay
Replacing Rear PTO Relay
Replacing Front PTO Relay
Replacing Main Switch