BMW 2 Series F22 218i 220i 228i 230i M235i M240i M2 Workshop Service Repair Manual 2013-2020 PDF - MBMW2F22OPES.zip

A full-service repair guide, complete with electrical wiring diagrams, covering the BMW 2 Series (F22 platform) 218i, 220i, 228i, 230i, M235i, M240i, M240i xDrive, M2, M2 Competition, M2 CS, 218d, 220d and 225d. It contains every technical detail needed to service, troubleshoot, fix and rebuild these vehicles to professional workshop standards.

The BMW 2 Series (F22 model) 2013-onward workshop service and repair manual features:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Petrol engines

Model Years Engine Power Torque 0–100 km/h (0-62 mph)

218i 2015– B38A15M0

1.5 L I3 turbo 100 kW (134 hp)

at 4,500–6,000 rpm 220 N⋅m (162 lb⋅ft)

at 1,250 rpm 8.9 s

220i 2014–2016 N20B20

2.0 L I4 turbo 135 kW (181 hp)

at 5,000–6,250 rpm 270 N⋅m (199 lb⋅ft)

at 1,250–4,500 rpm 7.0 s

2016– B48B20

2.0 L I4 turbo 290 N⋅m (214 lb⋅ft)

at 1,250–4,500 rpm 7.2 s

228i 2014–2016 N20B20

2.0 L I4 turbo 180 kW (241 hp)

at 5,000–6,500 rpm 350 N⋅m (258 lb⋅ft)

at 1,250–4,800 rpm 5.7 s

230i 2016–2019 B48B20

2.0 L I4 turbo 185 kW (248 hp)

at 5,200 rpm 350 N⋅m (258 lb⋅ft)

at 1,450–4,800 rpm 5.6 s

M235i 2014–2016 N55B30O0

3.0 L I6 turbo 240 kW (322 hp)

at 5,800–6,000 rpm 450 N⋅m (332 lb⋅ft)

at 1,300–4,500 rpm 4.8 s

M240i/M240i xDrive 2016– B58B30O0

3.0 L I6 turbo 250 kW (335 hp)

at 5,500 rpm 500 N⋅m (369 lb⋅ft)

at 1,520–4,500 rpm 4.6/4.4 s

M2 2015–2018 N55B30T0

3.0 L I6 turbo 272 kW (365 hp)

at 6,500 rpm 465 N⋅m (343 lb⋅ft)

at 1,450–4,750 rpm 4.3 s

M2 Competition 2018– S55

3.0 L I6 twin turbo 302 kW (405 hp)

at 5,370–7,200 rpm 550 N⋅m (406 lb⋅ft)

at 2,350–5,230 rpm 4.2 s

M2 CS 2020 S55

3.0 L I6 twin turbo 331 kW (444 hp)

at 6250 rpm 550 N⋅m (406 lb⋅ft)

at 2,350–5,500 rpm 4.0 s

Diesel engines

Model Years Engine Power Torque 0–100 km/h (0-62 mph)

218d 2014–2015 N47D20O1

2.0 L I4 turbo 105 kW (141 hp)

at 4,000 rpm 320 N⋅m (236 lb⋅ft)

at 1,750–2,500 rpm 8.6 s

2015– B47D20

2.0 L I4 turbo 110 kW (148 hp)

at 4,000 rpm 320 N⋅m (236 lb⋅ft)

at 1,500–3,000 rpm 8.2 s

220d 2014–2015 N47D20O1

2.0 L I4 turbo 135 kW (181 hp)

at 4,000 rpm 380 N⋅m (280 lb⋅ft)

at 1,750–2,750 rpm 7.1 s

2015– B47D20

2.0 L I4 turbo 140 kW (188 hp)

at 4,000 rpm 400 N⋅m (295 lb⋅ft)

at 1,750–2,500 rpm

225d 2014–2015 N47D20T1

2.0 L I4 twin turbo 160 kW (215 hp)

at 4,400 rpm 450 N⋅m (332 lb⋅ft)

at 1,500–2,500 rpm 6.3 s

2015– B47D20

2.0 L I4 twin turbo 165 kW (221 hp)

at 4,400 rpm 450 N⋅m (332 lb⋅ft)

at 1,500–3,000 rpm 6.2 s

PRODUCT DETAILS:

Total Pages: 4,931 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

BMW 2 Series (F22) Service Repair Manual 2013 & UP.pdf

MAIN SECTIONS

00 - MAINTENANCE & GENERAL NOTES....3

0 operating fluid overview....7

0000... Body Check for corrosion (except cavities)....21

0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22

0000... CBS reset....23

0000... Check horn, headlight flashers and hazard warning flashers....27

0000... Check windscreen wash _ wipe system....28

0000... Checking coolant level and concentration, correcting if necessary....29

0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30

0000... Checking lighting system....31

0000... Checking of road safety (test drive)....32

0000... Information _ warning labels....33

0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37

0000... Steering components Check for play, damage and, if nec., tightness....39

0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41

0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42

0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43

0000... When driving on a race track....47

0000... Windscreen washer system checking fluid level, topping up if necessary....53

0000... Work instruction for removing the protective film....54

0000009 Pre-delivery check....56

0000105 Standard scope of service....61

0000602 Service - air filter element....62

0000610 Service - engine oil....63

0000612 Service - front brakes....65

0000614 Service - rear brakes....67

0000616 Service - microfilter....69

0000618 Service - brake fluid....70

0000622 Service - spark plugs....71

0000624 Service - vehicle check....72

0001... Symbols used and information in repair instructions....75

5.1.1 Axles....80

7.1.1 Installation safety of the seat belts _ seat belt buckles....83

7.1.2 Status of the seat belts _ seat belt buckles....87

7.1.3 Belt force limiter....90

7.1.4 Seat belt tensioner....91

7.1.5 Airbag....92

7.1.6 Supplementary restraint systems (SRS)....95

7.11 Odometer (if present)....96

7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....97

Abbreviations....98

Addition to special tools cabinet All model series....102

Arguments pertaining to engine oil consumption....104

Brake fluid - Operating Fluids Specification....107

Brake fluid service - extension of the first brake fluid interval to 36 months....108

Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....110

CBS general - Reset is lost....112

Changed emissions test indicator BMW Condition Based Service....113

Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....114

Emergency Services (BMW _ MINI) from issue September 2009....116

Engine oil - varying colours _ smell after initial filling in the works....117

Engine oil service - countries with higher levels of dust Check the air filter element for contamination....118

Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....119

Extract from BMW Group Standard?GS?90003-2....120

FEB-FEB-NED-TESTMODULE-AKTUELL....122

General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....123

Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....129

Handling the acoustic camera....132

IMIB_Next....134

Ignition key data tapping on CBS vehicles....137

Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....143

List of contents....145

M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....147

M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148

M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149

M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....150

M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....151

M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....152

M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....153

M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....154

Main group 00....155

Maintenance scope F20, F21, F22, F23....156

New Maintenance Records service booklet and maintenance documentation All models....158

Parking brake function check - new procedure in the standard service scope _ rear brake service....160

Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....162

Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....164

Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....170

Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....172

Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....176

Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....189

Workshop Equipment - Planning Documentation....202

Workshop equipment sales....203

11 - ENGINE ....204

11 operating fluid overview....210

11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....212

1100 Overview of Technical Data....214

1100 Overview of tightening torques....224

1100... Engine oil change....228

1100... Engine oil consumption measurement....234

1100... Mounting engine on assembly stand (B48B)....235

1100... Overview of consumables (Electronic Parts Catalogue)....238

1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B48B)....244

1100039 Checking compression of all cylinders (B48B)....246

1100050 Removing and installing engine (B48B)....249

1100300 Engine oil consumption measurement....260

1100670 Secure engine in installation position....268

1111 Overview of Technical Data....272

1111 Overview of tightening torques....274

1112 Overview of Technical Data....280

1112 Overview of tightening torques....283

1112000 Removing and installing _ sealing cylinder head cover (B48B)....297

1112100 Removing and installing cylinder head (B48B)....303

1112101 Replacing cylinder head gasket (B48B)....316

1112719 Grinding cylinder head lower face (B48B)....318

1112729 Checking cylinder head for water leaks (B48B)....320

1113 Overview of tightening torques....323

1113000 Removing and fitting, sealing or replacing the oil sump (B48B WITHOUT ALL-WHEEL DRIVE VEHICLE)....330

1113000 Removing and fitting, sealing or replacing the oil sump (B48B all-wheel drive vehicle)....339

1114 Overview of tightening torques....349

1114005 Replacing front crankshaft seal (B48B)....354

1114110 Removing and installing, sealing _ replacing timing case cover at rear (B48B)....358

1114151 Replacing rear crankshaft seal (B48B)....367

1114295 Removing and installing _ replacing oil sump acoustic cover (B48B)....372

1115510 Measuring the internal engine pressure (B48B)....375

1121 Overview of Technical Data....377

1121... Replace lower crankshaft guide bearing shells (B48)....382

1121001 Replacing crankshaft (B48B)....386

1121140 Replace crankshaft guide bearing shells (B48)....398

1121531 Replacing all crankshaft main bearing shells (B48B)....403

1122 Overview of tightening torques....408

1122000 Removing and installing _ replacing flywheel (B48B)....410

1123 Overview of tightening torques....413

1123010 Removing and installing _ replacing vibration damper (B48B)....415

1124 Overview of tightening torques....419

1124571 Replace all connecting rod bearings (B48B)....423

1125 Overview of Technical Data....425

1125000 Removing and installing or replacing all pistons (B48B)....436

1125671 Replacing piston rings on all pistons (B48B)....448

1127 Overview of tightening torques....451

1127030 Removing and refitting _ replacing balancer shafts (B48B)....453

1128 Overview of tightening torques....464

1128010 Removing and installing _ replacing alternator drive belt (B48B )....467

1128020 Removing and installing _ replacing belt tensioner of the alternator (B48B)....470

1130 Overview of tightening torques....472

1131 Overview of tightening torques....473

1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....485

1131005 Checking camshaft timing (B48B)....488

1131025 Removing and installing _ replacing intake camshaft (B48B)....493

1131028 Removing and installing _ replacing exhaust camshaft (B48B)....497

1131052 Replacing both timing chains (B48B)....503

1131090 Removing and installing _ replacing chain tensioner piston (B48B )....509

1131505 Adjusting camshaft timing (B48B)....512

1133050 Removing and installing _ replacing all rocker arms (B48B)....517

1133062 Replacing all hydraulic valve clearance compensation (HVA) elements (B48B)....520

1134055 Replacing all valve springs (B48B)....522

1134552 Removing and installing or replacing all valves (B48B)....528

1134560 Replacing all valve stem seals (B48B)....530

1136 Overview of tightening torques....532

1136042 Removing and installing _ replacing intake adjuster (B48B)....536

1136044 Removing and installing _ replacing exhaust camshaft adjuster (B48B)....544

1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (B48B)....552

1136125 Removing and installing _ replacing VANOS central valve on the intake side (B48B)....563

1136126 Removing and installing _ replacing exhaust side VANOS central valve (B48B)....570

1136127 Removing and installing _ replacing both VANOS central valves (B48B)....577

1136655 Removing and installing _ replacing both actuators (B48B )....585

1137 Overview of tightening torques....591

1137005 Removing and installing _ replacing eccentric shaft (B48B)....594

1137010 Removing and installing _ replacing intermediate levers (B48B)....598

1137020 Removing and installing _ replacing servomotor for eccentric shaft (B48B)....610

1140000 Checking engine oil pressure....614

1141 Overview of tightening torques....623

1141000 Removing and installing _ replacing oil _ vacuum pump (B48B)....630

1141115 Installing and removing _ replacing hydraulic valve for oil pressure control (B48B)....634

1142 Overview of tightening torques....638

1142020 Removing and installing _ replacing full-flow oil filter (B48B )....651

1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger (B48B)....659

1142210 Detach and attach _ seal or replace oil return line (B48B)....662

1144001 Removing and installing _ replacing oil-to-water heat exchanger (B48B)....664

1151 Overview of tightening torques....667

1151000 Removing and installing _ renewing coolant pump (B48B)....671

1151030 Remove and install component carrier (integral support frame) (B48B)....676

1153 Overview of tightening torques....680

1153015 Removing and installing or replacing heat management module (B48B)....687

1153082 Remove and install _ replace coolant feed line for exhaust turbocharger(B48B)....691

1153086 Removing and installing _ replacing coolant return line for exhaust turbocharger (B48B)....693

1161 Overview of tightening torques....696

1161050 Removing and installing _ replacing intake plenum (B48B)....704

1161730 Leakage test for the intake system....712

1162 Overview of tightening torques....717

1165 Overview of tightening torques....719

1165020 Removing and installing _ replacing exhaust turbocharger (B48B)....732

1165300 Remove and install or replace the electrical controller drive for wastegate valve....739

1166000 Removing and installing _ replacing vacuum pump _ oil pump (B48B)....746

1174560 Replace electric changeover valve for vacuum control coolant pump (B48B)....750

1178 Overview of tightening torques....752

1178510 Remove and install _ replace front oxygen sensor (B48B)....754

1178610 Remove and install _ replace monitoring oxygen sensor (B48B)....758

6.1.9 Engine performance....763

9.0 BMW Longlife-17 FE+....764

BMW Quality Longlife-04 All....766

Camshaft....767

Case Covers....768

Chain tensioner....769

Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....770

Connecting rod with connecting rod bearing....771

Coolant pump....772

Crankshaft and Bearings....773

Cylinder head with cylinder head cover....774

Drive belt with belt tensioner and deflecting element....775

Dual-mass balance....776

Emissions control, control sensor _ monitoring sensor....777

Emissions-control, Lambda oxygen sensor....778

Engine block....779

Engine identification....780

Exhaust turbocharger with control....790

Fan....791

Flywheel....792

Intake manifold....793

Intake plenum....794

Leak-testing the air-intake system....795

Main group 11....798

Oil filter with line....799

Oil pump with strainer and motor....800

Oil sump....801

Oil supply, B48, B46....802

Repair notes to renew the cylinder head....803

Repair notes to renew the engine....806