Caterpillar D9R Track-Type Tractor Workshop Repair Manual 7TL 8BL ABK ACL HWH JJB WDM PDF - MCATD9ROPEK.zip
A full workshop service and repair manual, complete with electrical wiring diagrams, covering the Caterpillar D9R Track-Type Tractor — containing every technical detail professionals need to service, troubleshoot, fix and rebuild the machine.
Inside the Caterpillar D9R Track-Type Tractor workshop service repair manual you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TRACK-TYPE TRACTOR
Model Prefix
D9R TRACK-TYPE TRACTOR 7TL
D9R TRACK-TYPE TRACTOR 8BL
D9R TRACK-TYPE TRACTOR ABK
D9R TRACK-TYPE TRACTOR ACL
D9R TRACK-TYPE TRACTOR HWH
D9R TRACK-TYPE TRACTOR JJB
D9R TRACK-TYPE TRACTOR WDM
PRODUCT DETAILS:
Total Pages: 2,555 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
M77922 - Specifications (D9R Track Type Tractors Machine System Specification).pdf
M97707 - Disassembly and Assembly (D9R Track-Type Tractor Machine Systems).pdf
RENR2367 - Disassembly & Assembly (D9R & D10R Variable Speed Fan Clutch).pdf
RENR2367 - Specifications (D9R & D10R Variable Speed Fan Clutch).pdf
RENR2367 - Systems Operation (D9R & D10R Variable Speed Fan Clutch).pdf
RENR2367 - Testing & Adjusting (D9R & D10R Variable Speed Fan Clutch).pdf
RENR3907 - Systems Operation (D9R Track-Type Tractor Hydraulic System).pdf
RENR3907 - Testing and Adjusting (D9R Track-Type Tractor Hydraulic System).pdf
RENR3914 - Schematic (D9R Track-Type Tractor Hydraulic System (Interactive) 166-7383).pdf
RENR3943 - Disassembly & Assembly (D9R Track-Type Tractor Machine Systems).pdf
RENR3945 - Systems Operation (D9R Track-Type Tractor Power Train).pdf
RENR3945 - Testing & Adjusting (D9R Track-Type Tractor Power Train).pdf
RENR8183 - Schematic (D9R Track-Type Tractor Electrical System 163-7412).pdf
RENR8184 - Schematic (D9R Track-Type Tractor Powertrain System (189-3273-00)).pdf
SENR5296 - Disassembly and Assembly (D9N, D10N & D11N CAB SUPPLEMENT).pdf
SENR5315 - Schematic (D9R Tractor With 3408E Engine Electrical System).pdf
SENR5387 - Disassembly & Assembly (D9R Track-Type Tractor Power Train).pdf
SENR5388 - Specifications (D9R Track-Type Tractor Hydraulic System).pdf
SENR5390 - Schematic (D9R TRACTOR HYDRAULICS).pdf
SENR5391 - Disassembly and Assembly (D9R TRACK-TYPE TRACTOR MACHINE SYSTEMS).pdf
SENR5392 - Schematic (D9R Tractor Electrical System).pdf
SENR8349 - Systems Operation (D9R TRACTOR DIFFERENTIAL STEERING POWER TRAIN).pdf
SENR8349 - Testing and Adjusting (D9R TRACTOR DIFFERENTIAL STEERING POWER TRAIN).pdf
SENR8364 - Specifications (D9R Track-Type Tractor Power Train).pdf
SENR8459 - Schematic (D9R Tractor with 3408E Engine Electrical System (Interactive) 139-3597-01).pdf
SENR9414 - Schematic (D9R Tractor Electrical System (For Serial Numbers 7TL852-UP and 8BL1053-UP)).pdf
MAIN SECTIONS
M77922 - Specifications (D9R Track Type Tractors Machine System Specification).......3
Air Cleaner.......8
Air Conditioner Lines.......11
Air Conditioner.......14
Air Lines.......16
Air Precleaner.......20
Antenna.......25
Bank Valve (Four) - Bulldozer-Ripper.......27
Battery and Wiring Group.......28
Bevel and Transfer Gears.......34
Bogie Suspension.......39
Bulldozer Blade.......53
Bulldozer Control Valve.......54
Bulldozer Dual Tilt Control Linkage.......58
Bulldozer Lift Cylinder.......64
Bulldozer Tilt Cylinder.......68
Bulldozer Trunnion.......72
Cab Heater Group.......74
Cab Liner.......80
Cab Mounting.......82
Cab Window.......87
Cab.......88
Case and Frame.......93
Check Valve.......97
Communication Installation - Product Link.......98
Control Valve (Winch).......99
Coolant Tank.......101
Counterweight Group.......105
Cutting Edges and End Bits.......109
Cylinder Mounting.......111
Drawbar.......114
Drive Shaft.......116
Dual Tilt Control Valve.......117
Equalizer Bar - Lubrication Group.......121
Equalizer Bar.......125
Fender.......140
Final Drive Mounting.......144
Final Drive.......147
Flood Lamp.......158
Flood Lighting - Fender.......159
Flood Lighting - Ripper.......161
Flood Lighting - Rollover Protective Structure (ROPS), Fuel Tank.......163
Flood Lighting - Rollover Protective Structure (ROPS), Lift Cylinder, Fender.......166
Flood Lighting.......169
Fuel Level Sender.......175
Fuel Tank.......176
Governor Control.......177
Heater Lines.......183
Hydraulic Tank and Filter.......185
Idler Guard.......190
Idlers (Track).......192
Implement Hydraulic Pump.......207
Joystick Control and Mounting.......216
Lines (Lift Cylinder).......220
Lines (Pin Puller Cylinder).......226
Lines (Tilt Cylinder) - Dual.......227
Lines (Tilt Cylinder).......231
Magnetic Switch - Pre-Lubrication Relay.......233
Magnetic Switch.......234
Muffler.......237
Neutral Start Switch.......239
Pin Puller Control Valve.......240
Pin Puller Cylinder.......241
Pin Puller.......243
Pivot Shaft Lubrication Group.......244
Platform.......246
Power Train Oil Lines.......251
Pressure Sensor.......254
Pressure Switch (Refrigerant).......255
Pump Control Valve (Implement) - Flow, Pressure Compensator.......257
Pump Lines.......259
Push Arm - LH.......264
Push Arm - RH.......265
Push Arm.......266
Quick-Drop Valve.......270
Refrigerant Compressor.......272
Relief Valve (Bulldozer).......276
Relief Valve (Main).......277
Relief Valve (Ripper).......279
Relief Valve (Torque Converter Outlet).......281
Relief Valve - Charging.......283
Relief Valve - Implement.......284
Relief Valve - Pilot Oil Pressure.......286
Ripper Control Linkage.......289
Ripper Frame.......291
Ripper Lift Control Valve.......295
Ripper Lift Cylinder.......297
Ripper Lines.......299
Ripper Mounting.......300
Ripper Tilt Control Valve.......302
Ripper Tip Cylinder - Cold Weather.......306
Ripper Tip Cylinder.......308
Roller Frame Mounting.......310
Rollover Protective Structure (ROPS) Mounting.......318
Shuttle Valve.......320
Solenoid Valve (Hydraulic Pin Puller).......322
Solenoid Valve - Quick Drop.......323
Solenoid Valve - Tilt Control.......324
Speed Sensor (Transmission Output).......325
Speed Sensor - Transmission Output.......327
Sprocket Segment.......328
Stabilizer Link.......329
Steering Clutches and Brakes.......332
Steering and Brake Control Valve.......334
Suspension Seat - Air.......342
Suspension Seat.......346
Telescoping Recoil Frame.......348
Temperature Sensor (Hydraulic Oil).......365
Tilt Cylinder.......366
Torque Converter.......368
Track Adjuster and Recoil.......376
Track Carrier Roller - Single Flange.......386
Track Idler Cap.......389
Track Roller (Single Flange).......390
Track Roller Frame.......392
Track Rollers - Double Flange.......396
Track Rollers.......402
Tracks.......406
Transmission Control Valve.......415
Transmission Control.......416
Transmission Hydraulic Control.......420
Transmission Mounting.......421
Transmission Oil Filter.......423
Transmission Selector and Pressure Control Valve.......425
Transmission and Torque Converter Pump.......428
Transmission.......435
Water Lines.......439
Winch Mounting.......440
Window Wiper and Wiper Motor.......442
M97707 - Disassembly and Assembly (D9R Track-Type Tractor Machine Systems).......445
Air Conditioner Dryer - Remove and Install.......448
Air Conditioner and Heater Fan Motor - Remove and Install.......450
Bulldozer - Install.......455
Bulldozer - Remove.......459
Bulldozer Lift Cylinder - Remove and Install.......463
Bulldozer Lift Cylinder Mounts - Remove and Install.......487
Bulldozer Trunnion - Remove and Install.......490
Bulldozer and Tilt Control Linkage - Install.......493
Bulldozer and Tilt Control Linkage - Remove.......497
Governor Control Linkage and Decelerator - Install.......501
Governor Control Linkage and Decelerator - Remove.......509
Hydraulic Control Valve - Assemble.......517
Hydraulic Control Valve - Disassemble.......535
Hydraulic Control Valve - Install.......552
Hydraulic Control Valve - Remove.......555
Implement Pump - Assemble.......558
Implement Pump - Disassemble.......566
Implement Pump - Install.......573
Implement Pump - Remove.......576
Pilot Valve (Steering) - Assemble.......579
Pilot Valve (Steering) - Disassemble.......583
Pilot Valve (Steering) - Install.......587
Pilot Valve (Steering) - Remove.......589
Pressure Control Valve (Steering) - Assemble.......591
Pressure Control Valve (Steering) - Disassemble.......593
Pressure Control Valve (Steering) - Install.......595
Pressure Control Valve (Steering) - Remove.......596
Quick-Drop Valve - Assemble.......598
Quick-Drop Valve - Disassemble.......601
Quick-Drop Valve - Install.......604
Quick-Drop Valve - Remove.......606
Refrigerant Accumulator - Remove and Install.......609
Refrigerant Compressor - Remove and Install.......611
Refrigerant Condenser - Remove and Install.......615
Refrigerant Evaporator Core and Heater Core - Remove and Install.......618
Ripper Carriage (Beam) - Remove and Install.......625
Ripper Control Linkage - Remove and Install.......627
Ripper Frame - Remove and Install.......629
Ripper Lift Cylinder - Remove and Install.......634
Ripper Pin Puller Cylinder - Remove and Install.......640
Ripper Tilt Cylinder - Remove and Install.......646
Rollover Protective Structure (ROPS) - Remove and Install.......650
Steering Control Valve - Assemble.......652
Steering Control Valve - Disassemble.......656
Steering Control Valve - Install.......660
Steering Control Valve - Remove.......662
Steering Motor - Assemble - Type 2.......664
Steering Motor - Assemble.......675
Steering Motor - Disassemble - Type 2.......687
Steering Motor - Disassemble.......697
Steering Motor - Install.......706
Steering Motor - Remove.......708
Steering Motor Drive - Assemble.......711
Steering Motor Drive - Disassemble.......715
Steering Motor Drive - Install.......719
Steering Motor Drive - Remove.......721
Steering Oil Filter and Base - Assemble.......723
Steering Oil Filter and Base - Disassemble.......724
Steering Oil Filter and Base - Install.......725
Steering Oil Filter and Base - Remove.......727
Steering Pump - Assemble.......729
Steering Pump - Disassemble.......743
Steering Pump - Install.......758
Steering Pump - Remove.......762
RENR2367 - Disassembly & Assembly (D9R & D10R Variable Speed Fan Clutch).......767
Fan Clutch - Assemble.......768
Fan Clutch - Disassemble.......814
Fan Clutch - Install.......833
Fan Clutch - Remove.......835
RENR2367 - Specifications (D9R & D10R Variable Speed Fan Clutch).......837
Fan Clutch Oil Lines.......838
Fan Control Solenoid Valve - ECM Controlled System.......840
Fan Speed Sensor.......843
General Information.......844
RENR2367 - Systems Operation (D9R & D10R Variable Speed Fan Clutch).......846
Electronic Control System.......847
Fan Clutch.......848
General Information.......851
Lubrication System.......855
RENR2367 - Testing & Adjusting (D9R & D10R Variable Speed Fan Clutch).......859
Fan Drive System Troubleshooting.......860
RENR3907 - Systems Operation (D9R Track-Type Tractor Hydraulic System).......864
Bulldozer Lift Control Valve.......865
Bulldozer Tilt Control Valve.......869
Charging Valve.......872
Dual Tilt Control Valve.......874
General Information.......877
Hydraulic Oil Cooler.......878
Hydraulic Pump - Piston.......880
Hydraulic System.......889
Implement Control Valve.......897
Inlet Manifold.......900
Main Relief Valve.......902
Pin Puller Hydraulic System.......904
Pressure Control Valve.......906
Quick-Drop Valve.......908
Ripper Lift Control Valve.......914
Ripper Tip Control Valve.......917
Steering Motor.......921
Steering Pilot Valve.......924
Steering Pump.......928
RENR3907 - Testing and Adjusting (D9R Track-Type Tractor Hydraulic System).......940
Case Pressure (Steering Pump) - Check.......942
Charging Valve (Implement) - Test and Adjust.......946
Cutoff Pressure (Implement Pump) - Test and Adjust.......950
Cutoff Pressure (Steering Pump) - Test and Adjust.......955
Cylinder Cycle Time - Check.......960
Hydraulic System Diagnostic Test (Implement).......962
Hydraulic System Diagnostic Test (Steering).......967
Implement Linkage - Check and Adjust.......972
Implement System.......976
Lift Cylinder Drift (Bulldozer) - Check.......981
Lift Cylinder Drift (Ripper) - Check.......983
Load Sensing System - Purge.......985
Main Relief Valve - Test and Adjust.......988
Margin Pressure (Implement Pump) - Test and Adjust.......992
Neutral Adjustment (Steering Pump) - Test and Adjust.......995
Operational Checks.......1000
Pilot Valve (Steering) - Test and Adjust.......1002
Quick-Drop Valve - Test and Adjust.......1012