John Deere 5200 5300 5400 5500 Tractors Workshop Repair Service Manual PDF (TM1520) - MJODTM1520.zip
This all-in-one technical service manual covers John Deere Tractors 5200, 5300, 5400 and 5500, complete with electrical wiring diagrams. It delivers the full shop-level detail needed to keep, troubleshoot, fix, and service these machines the way trained technicians do — covering diagnostics, operation, testing, overhaul, maintenance, and fault-finding.
John Deere 5200, 5300, 5400 and 5500 Tractors workshop technical manual (All Inclusive) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1520 - 5200, 5300, 5400 and 5500 tractors diagnostic and repair Technical Manual.pdf
tm1520 - 5200, 5300, 5400 and 5500 tractors diagnostic and repair Technical Manual.eoub
PRODUCT DETAILS:
Total Pages: 1,779 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
John Deere Dealers
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel and Air Repair
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing-Collar Shift/TSS Transmission
Clutch Housing-Hydraulic Reverser Transmission
Clutch Assembly-Collar Shift/TSS Transmission
Clutch Assembly-Hydraulic Reverser Transmission
Hydraulic Reverser
Collar Shift/TSS Transmission
Hydraulic Reverser Transmission
Rear PTO Drive Shaft-Collar Shift/TSS Transmission
Rear PTO Drive Shaft-Hydraulic Reverser Transmission
Differential
Final Drives
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single (Third) Selective Control Valve
Hydraulic Mid Mount Coupler
Hydraulic Power Beyond
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
Operator Station Repair
Seat and Support
ROLL-GARD™
Cab Components
Air Conditioning System
Heating System
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Wiring Schematics
Power Train Operation, Tests and Adjustments
Component Location-Collar Shift/TSS Transmission
Component Location-Hydraulic Reverser Transmission
Theory of Operation-Collar Shift/TSS Transmission
Theory of Operation-Hydraulic Reverser Transmission
Diagnosis, Tests and Adjustments-Collar Shift/TSS Transmission
Diagnosis, Tests and Adjustments-Hydraulic Reverser
Steering and Brake Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests-Without SCV
Hydraulic Tests-With SCV
Hydraulic Tests-All
Adjustments
Hydraulic Schematics
Operator Station
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Dealer Fabricated Tools
tm1520 - 5200, 5300, 5400 and 5500 tractors diagnostic and repair technical manual
Table of Contents
Foreword
John Deere Dealers
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work in Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: General Specifications
Machine Specifications-5200 and 5300
Travel Speeds-5200 and 5300
Machine Specifications-5400 and 5500
Travel Speeds-5400 and 5500
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Cap Screw Torque Values-Grade 7
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Group 20: Fuel and Lubricants
Diesel Fuel Specifications
Storing Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil
Diesel Engine Coolant
Liquid Coolant Conditioner
Transmission and Hydraulic Oil
MFWD Gear Oil
Grease (Specific Application)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Group 25: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Fuel Injection Pump Serial Number Location
Alternator Serial Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transmission Serial Number Location
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Air Conditioning Compressor Serial Number Location
Group 30: Features and Accessories
Features and Accessories
Standard Features-5200, 5300 and 5400
Standard Features-5500
Factory Installed Optional Equipment
Field Installed Optional Kits and Accessories
Section 20: Engine Repair
Group 05: Engine
Service Equipment and Tools
Specifications
Deere Repair-Use CTM8
Remove Engine-Tractors without Cab
Install Engine-Tractors without Cab
Remove Engine-Tractors with Cab
Install Engine-Tractors with Cab
Group 10: Cooling System
Specifications
Engine Water Pump Repair-Use CTM8
Remove and Inspect Radiator-5200 through 5400
Install Radiator-5200 through 5400
Remove and Inspect Radiator-5500 Models
Install Radiator-5500 Models
Replace Thermostat-Early Models
Replace Thermostat-Later Models
Section 30: Fuel and Air Repair
Group 05: Fuel System
Specifications
Injection Pump, Nozzle and Governor Repair-Use CTM8
Remove, Inspect and Install Fuel Tank-Without Cab
Remove, Inspect and Install Fuel Tank With Cab
Replace Fuel Filter-5200, 5300 and 5400
Remove and Install Fuel Filter/Primer Pump Assembly-5200, 5300 and 5400
Replace Fuel Filter-5500
Remove and Install Fuel Filter/Primer Pump Assembly-5500
Group 10: Air Intake System
Other Material
Specifications
Turbocharger Repair-Use CTM8
Remove, Inspect, and Install Air Cleaner Elements-Early Model Tractors
Remove, Inspect, and Install Air Cleaner Elements-Later Model Tractors
Remove Turbocharger-5400
Install Turbocharger-5400
Remove Turbocharger-5500
Install Turbocharger-5500
Turbocharger Break-In
Group 15: Speed Control Linkage
Inspect and Repair Speed Control Linkage
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Starter Repair-Use CTM77
Remove and Install Battery-Without Cab
Remove and Install Battery-With Cab
Remove and Install Starter-Early Models
Remove and Install Starter-Later Models
Replace Alternator/Regulator-40 Amp Without Cab
Replace Alternator/Regulator-60 Amp Without Cab
Group 10: Electrical System Components
Service Equipment and Tools
Other Material
Replace Air Filter Restriction Switch
Replace Coolant Temperature Sender
Replace Engine Speed Sensor
Replace Fuel Shut-Off Solenoid
Replace Engine Oil Pressure Sender
Replace Air Intake Heater
Replace Air Intake Heater Relay
Replace Key Switch
Replace Tractor Light Switch
Replace Radio (Optional Equipment)
Replace Speakers (Optional Equipment)
Replace Antenna (Optional Equipment)
Replace Turn Signal Controller
Replace Instrument Panel-Collar Shift/TSS Transmission
Replace Instrument Panel-Hydraulic Reverser Transmission
Replace Rear PTO Switch-Tractors Without Cab
Replace Rear PTO Switch-Tractors With Cab
Replace Neutral Start Switch
Replace Seat Switch
Replace Fuel Level Sender-Tractors Without Cab
Replace Fuel Level Sender-Tractors With Cab
Replace Wiper Control Switch
Replace Wiper Motor
Replace Blower Control Switch
Replace Air Conditioning Temperature Control Switch
Replace Dome Light
Replace Dome Light Switch
Group 15: Wiring Harness
Service Equipment and Tools
Service Parts Kits
Replace Connector Body-Blade Terminals
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric Connector
Install Weather PackWEATHER PACK WEATHER PACK is a trademark of Packard Electric Contact
Replace Front Wiring Harness
Replace Rear Wiring Harness: 5200-5400 With Fuse Block Located in Engine Compartment
Replace Rear Wiring Harness: 5200-5400 With Fuse Block Located Under Steering Column
Replace Rear Wiring Harness-Cab Models
Replace Cab Wiring Harness-Lights
Replace Cab Wiring Harness-Radio/Antenna
Replace Cab Wiring Harness-Main
Section 50: Power Train Repair
Group 05: Clutch Housing-Collar Shift/TSS Transmission
Service Parts Kits
Specifications
Separate Engine from Clutch Housing-Tractors Without Cab
Install Engine to Clutch Housing-Tractors Without Cab
Separate Engine from Clutch Housing-Tractors With Cab
Install Engine to Clutch Housing-Tractors With Cab
Replace Clutch Housing Seal
Inspect and Repair Clutch Pedal and Linkage
Group 06: Clutch Housing-Hydraulic Reverser Transmission
Specifications
Separate Engine from Clutch Housing-Tractors Without Cab
Install Engine to Clutch Housing-(HYD REV) Tractors without Cab
Separate Engine from Clutch Housing-Tractors With Cab
Install Engine to Clutch Housing-Tractors With Cab
Inspect and Repair Clutch Pedal and Linkage
Group 10: Clutch Assembly-Collar Shift/TSS Transmission
Special or Essential Tools
Other Material
Service Parts Kits