Komatsu GALEO WA320-5L & WA320PT-5L Wheel Loader Workshop Repair Manual PDF - MKMTSWA320PTL.zip
A full workshop service and repair guide, featuring electrical wiring schematics, covering the Komatsu Wheel Loader GALEO WA320-5L and Parallel Tool Carrier WA320PT-5L. It contains every technical detail needed to service, troubleshoot, fix, and overhaul these machines at a professional mechanic's level.
Covered within this Komatsu Wheel Loader GALEO WA320-5L and Parallel Tool Carrier WA320PT-5L workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
CEAM013800 - Parallel Tool Carrier GALEO WA320PT-5L Operation & Maintenance Manual.pdf
CEBM012004 - Wheel Loader GALEO WA320-5L Shop Manual.pdf
CEBM013602 - Parallel Tool Carrier WA320PT-5L Shop Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,432 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
CEAM013800 - Parallel Tool Carrier GALEO WA320PT-5L Operation & Maintenance Manual....1
COVER....1
INTRODUCTION....7
FOREWORD....8
SAFETY INFORMATION....10
APPROVED AND NON-APPROVED USES....11
NON-APPROVED....11
PRODUCT IDENTIFICATION....12
MACHINE SERIAL NUMBER....12
ENGINE SERIAL NUMBER AND EMISSION LABEL....13
SERVICE METER LOCATION....13
SERIAL NUMBERS AND DEALER INFORMATION....14
CONTENTS....15
SAFETY....25
GENERAL SAFETY RULES AND PRECAUTIONS....26
GENERAL SAFETY RULES....26
SAFETY FEATURES....27
PERSONAL PROTECTIVE EQUIPMENT....27
UNAUTHORIZED MODIFICATIONS....28
LEAVING OPERATOR’S COMPARTMENT....28
MOUNTING AND DISMOUNTING....29
FIRE PREVENTION FOR FUEL AND OIL....30
DUST HAZARD PRECAUTIONS....30
CRUSH OR PINCH POINT DANGERS....30
FIRE EXTINGUISHER AND FIRST AID KIT....31
INSIDE OPERATOR’S COMPARTMENT....31
PRECAUTIONS WHEN USING ROPS....31
PRECAUTIONS FOR ATTACHMENTS....31
STARTING YOUR WORK OPERATIONS....32
WORK SITE HAZARDS....32
AVOIDING DANGEROUS SITUATIONS....32
WORKING CLEARANCES....34
RULES FOR ROAD TRAVEL....35
TRAVELING IN REVERSE....35
TRAVELING ON ICY OR SNOW-COVERED SURFACES....35
WORKING ON LOOSE OR UNSTABLE GROUND....35
TRAVEL ON SLOPES....36
PARKING THE MACHINE....37
PRECAUTIONS DURING MAINTEMANCE OPERATIONS....38
WARNING TAGS....38
EQUIPMENT STORAGE....38
WORKING UNDER THE MACHINE....39
USING DROP LAMPS....39
KEEPING THE MACHINE CLEAN....40
RUNNING THE MACHINE DURING MAINTENANCE....40
RULES FOR REFUELING THE MACHINE....41
COOLING SYSTEM PRECAUTIONS....41
BATTERY PRECAUTIONS....42
STARTING THE MACHINE....42
HIGH PRESSURE HOSES....43
HIGH TEMPERATURES AREAS....43
DISPOSAL OF WASTE MATERIALS....43
INFLATING TIRES....44
ACCUMULATOR....44
CRITICAL PARTS....44
VIBRATIONS TO WHICH THE OPERATOR IS EXPOSED....44
SAFETY AND WARNING DECALS....45
LOCATION OF THE SAFETY DECALS....45
OPERATION....53
GENERAL VIEW OF MACHINE....54
OUTSIDE VIEW OF THE MACHINE....54
INSIDE VIEW OF THE CAB....55
DESCRIPTION OF ALERTS, GAUGES AND MONITOR SYSTEM....56
INSTRUMENT BEZEL....56
CENTRAL WARNING LAMP....57
CENTRAL WARNING LAMP....57
EMERGENCY STOP WARNING SYSTEM....58
BRAKE PRESSURE WARNING LAMP....58
ENGINE OIL PRESSURE WARNING LAMP....58
BATTERY CHARGE WARNING LAMP....59
STEERING OIL PRESSURE WARNING LAMP....59
CAUTION LAMPS....60
AXLE OIL TEMPERATURE CAUTION LAMP....60
PARKING BRAKE REMINDER LAMP....61
HST OIL TEMPERATURE CAUTION LAMP....61
COOLANT TEMPERATURE CAUTION LAMP....61
FUEL LEVEL CAUTION LAMP....61
INSPECTION AND MAINTENANCE ALLERTS....62
RADIATOR COOLANT LEVEL ALERT LAMP....62
ENGINE OIL LEVEL ALERT LAMP....63
MAINTENANCE ALERT LAMP....63
HST OIL FILTER CLOG ALERT LAMP....63
AIR CLEANER CLOGGING ALERT LAMP....63
MODE ALERT LAMPS....64
PARKING BRAKE INDICATOR LAMP....64
ENGINE PREHEAT LAMP....64
STEERING OIL PRESSURE LAMP (GREEN)....65
DIRECTION INDICATOR LAMP....65
DIRECTION INDICATOR LAMP....65
TURN SIGNAL INDICATOR LAMP....65
HEAD LAMP BEAM INDICATOR....65
GAUGE DISPLAY....66
HST OIL TEMPERATURE GAUGE....66
ENGINE COOLANT TEMPERATURE GAUGE....67
FUEL LEVEL GAUGE....67
SPEEDOMETER....67
METER MODE DISPLAY....67
MACHINE ELECTRONIC MONITORING DISPLAY....68
MONITOR MODE SELECTOR SWITCHES....68
MODE SELECTOR SWITCH 1....68
MODE SELECTOR SWITCH 2....69
MONITOR DISPLAY INFORMATION....69
HOUR METER AND ODOMETER DISPLAY....69
ADJUSTING MONITOR BRIGHTNESS....69
PROGRAMING TELEPHONE NUMBER....69
ACTION CODE DISPLAY....70
FAILURE CODE DISPLAY....71
SERVICE DISPLAY....71
SELECTING LANGUAGE....73
SETTING HST FUNCTION....73
MACHINE SWITCHES AND CONTROLS....74
SWITCHES....75
IGNITION SWITCH....75
SPEED RANGE SELECTOR SWITCH....75
VARIABLE SHIFT CONTROL SWITCH....75
TRACTION CONTROL SWITCH....76
ECSS SWITCH....76
HEAD LAMPS-TURN SIGNALS-DIMMER SWITCH....77
HORN BUTTON....77
HAZARD LAMP SWITCH....78
FRONT WORK LAMPS SWITCH....78
REAR WORK LAMPS SWITCH....78
MODE SELECTOR SWITCH 1....78
MODE SELECTOR SWITCH 2....79
ATTACHMENT SELECT SWITCH....79
DUMP SPEED SWITCH....79
QUICK COUPLER SWITCH....79
FRONT WIPER SWITCH....79
REAR WIPER SWITCH....80
CIGARETTE LIGHTER....80
CAB LAMP SWITCH....80
REAR WINDOW HEATER SWITCH....80
CONTROLS....81
DIRECTIONAL CONTROL LEVER....81
WORK EQUIPMENT LOCK LEVER....81
LIFT ARM CONTROL LEVER....81
BUCKET CONTROL LEVER....82
AUXILIARY CONTROL LEVER....82
BRAKE PEDALS....83
ACCELERATOR PEDAL....83
PARKING BRAKE LEVER....83
STEERING TILT LOCK LEVER....84
SECURITY, LOCKS AND SAFETY FEATURES....85
IGNITION KEY LOCKED AREAS....85
CAB DOOR LOCKS....85
ENGINE ACCESS DOORS....85
REAR GRIL AND FUEL CAP....86
PADLOCKED AREAS....87
BATTERY AND TOOL BOX....87
TRANSFER CASE....87
UPPER HOOD ACCESS PANEL....87
CAB DOORS AND WINDOWS....88
CAB DOOR LOCK BUTTON....88
CAB DOOR OPEN LOCK....88
CAB WINDOW LOCK CANCEL KNOB....88
SAFETY LOCK BAR....89
FUSES AND ELECTRICAL OUTLETS....90
FUSE PANEL....90
FUSE BOX (A)....90
FUSE BOX (B)....91
SLOW BLOW FUSE....91
ADDITIONAL FEATURES....92
POWER OUTLET....92
COOL BOX....92
STORAGE BOX....92
AIR CONDITIONING SYSTEM....93
BLOWER MOTOR SWITCH....93
AIR CONDITIONER SWITCH....93
MODE SELECTOR SWITCH....94
(FRESH/RECIRC) SELECTOR SWITCH....94
TEMPERATURE CONTROL SWITCH....94
CLIMATE CONTROL OPERATION....95
WHEN NOT USING THE AIR CONDITIONER....95
AM/FM RADIO-CASSETTE STEREO....96
RADIO OPERATION....97
POWER SWITCH/VOLUME....97
AUTO-STORE/PRESET SCAN BUTTON....97
BASS CONTROL KNOB....97
TREBLE CONTROL KNOB....97
LOUDNESS BUTTON....98
TIME/RADIO DISPLAY SELECTOR BUTTON....98
TAPE EJECT BUTTON....98
CASSETTE DOOR....98
FAST FORWARD, REWIND BUTTONS....99
PRESET BUTTONS....99
METAL TAPE BUTTON....99
SEEK TUNING BUTTONS....99
BAND SELECTOR BUTTON....100
USING RADIO FEATURE....100
USING AUTO PRESET....100
USING MANUAL PRESET....100
LISTENING TO RADIO....101
LISTENING TO CASSETTE TAPE....101
REVERSING TAPE....101
START-UP PREPERATIONS AND CHECKS....102
PRE-OPERATIONAL CHECKS....102
PERFORM A WALK AROUND CHECK OF YOUR MACHINE....102
TIRE PRESSURES AND CHECKS....103
CHECKS UNDER THE HOOD....104
IN THE OPERATOR’S CAB....106
START-UP AND CHECKS....109
STARTING YOUR WORK OPERATIONS....111
WARMING THE HYDRAULIC OIL....111
PARALLEL TOOL KIT....112
WORK EQUIPMENT CONTROL LEVERS....112
USING THE FORKS....113
FORK LIFT LIMITATIONS....113
LOAD HANDLING SAFETY TIPS....114
TRAVELING SAFETY TIPS....114
LOADING OPERATIONS....114
TRANSPORTING A LOAD....116
UNLOADING....116
ADJUSTING THE WORK EQUIPMENT....118
ADJUSTING THE BOOM KICKOUT....118
ADJUSTING THE BUCKET POSITIONER....118
BUCKET LEVEL INDICATOR....119
ADJUSTING FORK POSITIONER....119
USING THE HYDRAULIC QUICK COUPLER....121
REMOVING THE ATTACHMENT....121
INSTALLING THE ATTACHMENT....122
TRAVELING, STOPPING AND PARKING THE MACHINE....125
TRAVELING....125
CHANGING DIRECTION....127
TURNING THE MACHINE....127
TURNING ON SLOPES....127
EMERGENCY STEERING (IF EQUIPPED)....128
STOPPING THE MACHINE....129
PARKING THE MACHINE....130
TRANSPORTING THE MACHINE....132
LOADING AND SECURING THE MACHINE....132
LIFTING THE MACHINE....133
LIFTING LOCATIONS AND PROCEDURES....133
USING WIRE ROPE....134
PRE LIFTING PROCEDURES....134
TOWING THE MACHINE....136
COLD WEATHER OPERATION....137
FUEL AND LUBRICANTS....137
COOLANT....137
PRECAUTIONS AFTER COMPLETION OF WORK....137
AFTER COLD WEATHER....137
WARMING UP THE STEERING....137
LONG-TERM STORAGE....138
BEFORE STORAGE....138
DURING STORAGE....138
AFTER STORAGE....138
MAINTENANCE....139
BASIC TROUBLESHOOTING....140
ENGINE....140
CHASSIS....141
ELECTRICAL....142
GUIDE TO MAINTENANCE....143
CARRYING OUT KOWA (KOMATSU OIL WEAR ANALYSIS)....144
KOWA ANALYSIS ITEMS....144
OIL SAMPLING....144
WEAR PARTS....145
FUEL SPECIFICATIONS....146
FUELS....146
NOTES REGARDING THE ELECTRICAL SYSTEM....147
NOTES REGARDING LUBRICATION....147
PROPER SELECTION ACCORDING TO THE AMBIENT TEMPERATURE....148
STANDARD TIGHTNING TORQUES....149
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....150
MAINTENANCE SCHEDULE CHART....151
SERVICING WHEN REQUIRED....151
EVERY 50 HOURS SERVICE....151
EVERY 100 HOURS SERVICE....151
EVERY 250 HOURS SERVICE....151
EVERY 500 HOURS SERVICE....151
EVERY 1000 HOURS SERVICE....152
EVERY 2000 HOURS SERVICE....152
EVERY 4000 HOURS SERVICE....152
FIRST 250 HOURS SERVICE....152
SERVICING WHEN REQUIRED....153
CHECK, CLEAN OR REPLACE AIR CLEANER ELEMENT....153
CHECK....153
CLEAN....153
REPLACE AIR CLEANER ELEMENT....154
FLUSHING THE COOLING SYSTEM....156
CHECKING OIL LEVEL IN TRANSFER CASE, ADD OIL....158
CHECKING AXLE OIL LEVEL, ADD OIL....159
CLEANING AXLE CASE BREATHER....160
CLEANING AIR CONDITIONER CONDENSER....160