John Deere 8R Tractor 8245R 8270R 8295R 8320R 8335R 8345R 8370R 8400R Repair Service Manual (TM119119) PDF Download - MJODTM119119.zip
Full Service Repair Workshop Manual for John Deere 8R BM Tractors — Models 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R & 8400R (S.N.: 090001-119999, Russia 055001-058000, Brazil 000100-), featuring dealer-level guidance for servicing, fixing, and overhauling these machines just like an expert technician.
The John Deere 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R tractor repair workshop manual (service) contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm119119 - 8R Tractors (S. N. 090001—119999) & (Russia S. N. 055001—058000)(Brazil S. N. 000100—) Repair Technical Manual.pdf
tm119119 - 8R Tractors (S. N. 090001—119999) & (Russia S. N. 055001—058000)(Brazil S. N. 000100—) Repair Technical Manual.epub
Total Pages: 2,968 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General References
Engine
Component Removal and Installation
Engine Repair
Fuel, Air Intake, Exhaust, and Cooling
Diesel Fuel System
Air Intake System
Auxiliary Drive System
Radiator and Coolers
Exhaust System
Electrical
Connectors
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring System
CommandARM™
Implement and Accessory Connectors
Convenience and Accessory
Infinitely Variable Transmission (IVT™)
Component Removal and Installation
In Tractor Repair
Transmission Repair
Assemble Transmission
e23™ Transmission (e23™)
Component Removal and Installation
In Tractor Repair
Transmission Repair
Assemble Transmission
16-Speed PowerShift Transmission (PST)
Component Removal and Installation
In Tractor Repair
Transmission Repair
Assemble Transmission
Drive Train
Component Removal and Installation
Hydraulic Pump Drive
Rear Differential and Input Quill
Rear Final Drives
Rear PTO
Front PTO
1300 Series MFWD
Component Removal And Installation
Final Drives
Axle Housing
Differential
Input Gear Train
Oscillation
1500 Series MFWD
Component Removal And Installation
Final Drives
Axle Housing
Differential
Input Gear Train
Oscillation
Independent Link Suspension (ILS™)
Component Removal And Installation
Final Drives
Drive Shafts
Differential
Suspension Components
Steering
Front Brakes
Brakes
Service Brakes
Hydraulic Trailer Brakes
Air Trailer Brakes
Steering
Steering Column
Steering Valves
Steering Cylinders
Hydraulics
Component Removal and Installation
Hydraulic System
Integrated Hydraulic Pump
Hitch Valve, Selective Control Valves, and Couplers
Rear Hitch
Front Hitch
Miscellaneous
Hood and Side Panels
Wagon and Pick-Up Hitch
Cab and Open Operator’s Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
ComfortCommand™ Seat
ComfortCommand™ Seat with HCS Plus
ActiveSeat™
Cab Door and Windshield
Cab Suspension
Dealer Tools
Dealer Fabricated Tools
tm119119 - 8R Tractors Repair(S. N. 090001—119999)(Russia S. N. 055001—058000)(Brazil S. N. 000100—)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05A: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Avoid Backover Accidents
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Clean Vehicle of Hazardous Pesticides
Service Machines Safely
Stay Clear of Rotating Drivelines
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
In Case of Fire
Avoid Static Electricity Risk When Refueling
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Keep ROPS Installed Properly
Instructional Seat
Use Steps and Handholds Correctly
Service Front-Wheel Drive Tractor Safely
Transport Tractor Safely
Follow Tire Recommendations
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Install All Guards
Live With Safety
Group 05B: General References
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap to Connect STC™ Fittings
Use Special Wrench
Install Hydraulic Fittings
Glossary of Terms
Aftertreatment Indicators Overview
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Cleaning Diesel Exhaust Fluid (DEF) Tank
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 20—00
Other Material 20—00
Specifications 20—00
Remove Engine
Install Engine
Remove Front Frame
Install Front Frame
Group 05: Engine Repair
List of References
Essential, Recommended, and Fabricated Tools 20—05
Specifications 20—05
Replace Torsional Damper
Engine Repair—Use CTM
Section 30: Fuel, Air Intake, Exhaust, and Cooling
Group 05: Diesel Fuel System
List of References
Specifications 30—05
Remove and Install Fuel Tank
Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications 30—10
Air Intake Pipe Connections
Remove and Install Air Cleaner Pipe
Remove and Install Aspirator Pipe
Remove and Install Charge Air Cooler Pipes
Group 15: Auxiliary Drive System
List of References
Essential, Recommended, and Fabricated Tools 30—15
Specifications 30—15
Auxiliary Drive Belt Routing
Belt Tensioner Location
Inspect Belt Tensioner
Replace Idler Pulleys and Belt Tensioner
Remove and Install Vari-Cool™ Fan Belt
Replace Auxiliary Drive Pulley
Replace Auxiliary Drive Shaft Seal
Group 20: Radiator and Coolers
List of References
Essential, Recommended, and Fabricated Tools 30—20
Other Material 30—20
Specifications 30—20
Draining, Flushing, and Refilling Cooling System
Test Radiator and Deaeration Tank
Test Radiator Cap
Remove and Install Radiator
Check and Fill Vari-Cool™ Fan Sheaves
Remove and Install Vari-Cool™ Drive Assembly
Remove and Install Vari-Cool™ Fan Driven Assembly
Repair Vari-Cool™ Fan Drive Assembly
Repair Vari-Cool™ Fan Driven Assembly
Remove and Install Vari-Cool™ Control Valve
Repair Vari-Cool™ Control Valve
Remove and Install Air Conditioning Condenser
Remove and Install Fuel Cooler—Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Group 25: Exhaust System
List of References
Specifications 30—25
Service Exhaust System
Replace NOx Sensor
Remove and Install DEF Tank
Replace Header Assembly
Replace DEF Dosing Unit
Replace DEF Dosing Injector
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools 40—05
Other Material 40—05
Use Electrical Insulating Compound
Using High-Pressure Washers
Installation of Repair Wire Assembly (RWA)
Repair AMP™ Connector
Repair AMPSEAL 16™ Connectors
Bosch™ Connectors
Remove Connector Body from Blade Terminals
CINCH™ Control Unit Connectors
Exploded View—CINCH™ FlexBox Connectors
CINCH™ FlexBox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small Mate-N-Loc™ Socket Connector
Repair Small Mate-N-Loc™ Pin Connector
Repair (Pull Type) Metri-Pack™ Connectors
Repair (Push Type) Metri-Pack™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex™ Connector
Repair SUMITOMO™ Connectors
Repair Tyco™ Fuel Injector Connector
Repair WEATHER PACK™ Connector
Repair YAZAKI™ Connectors
Group 10: Charging Circuit
List of References
Specifications 40—10
Repair Alternator—Use CTM
Replace Alternator
Replace Alternator and Battery Fuse
Group 15: Starting Circuit
List of References
Essential, Recommended, and Fabricated Tools 40—15
Specifications 40—15
Repair Starter—Use CTM