John Deere 5101E 5101EN 5083E 5083EN 5093E 5093EN Tractor Diagnostic Test Service Manual TM112619 PDF - MJODTM112619.zip

A full-service diagnostic and testing guide featuring complete electrical wiring schematics for John Deere 5101E, 5101EN, 5083E, 5083EN, 5093E, and 5093EN tractors (PIN prefix LV, Tier 2/Stage II and Tier 3/Stage IIIA, USA models), packed with workshop-level detail to help you maintain, troubleshoot, and repair your machine the way trained technicians do.

The John Deere 5101E, 5101EN, 5083E, 5083EN, 5093E, and 5093EN service testing and diagnosis manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm112619 - 5083EN, 5093EN and 5101EN (Tier 2_Stage II & Tier3_Stage IIIA) Tractors Diagnostic Technical Manual.pdf

tm112619 - 5083EN, 5093EN and 5101EN (Tier 2_Stage II & Tier3_Stage IIIA) Tractors Diagnostic Technical Manual.epub

Total Pages: 1,710 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General

Safety

General Specifications

General References

Diagnostic Trouble Codes

CCU Code Diagnostics

HCU Code Diagnostics

PTR Code Diagnostics

Observable Symptoms

Engines

Fuel and Air

Electrical

Control Units

PowrReverser™ Transmissions

Drive Systems

Steering and Brakes

Hydraulics

Operator Station

System Diagnosis

Starting, Charging and Cold Start

PowrReverser™ Transmission

Differential Lock

MFWD

Rear PTO

Steering

Rear Brakes

Rear SCV System Diagnosis

Mid-Mount Control Valve System Diagnosis

Rear Hitch System Diagnosis

Air Conditioning

Engines

General Information

Tests and Adjustments

Engine System Theory of Operation

Fuel and Air

General Information

Fuel and Air Theory of Operation

Electrical System

Load Center Fuses and Relays

Tests and Adjustments

Theory of Operation

Functional Schematics

Connector Information

Control Units

General Information

Tests and Adjustments

CCU

HCU

PTR

PowrReverser™ Transmission

General Information

Preliminary and Operational Checks

Tests and Adjustments

Theory of Operation

Schematics and Diagrams

Drive Systems

General Information

Preliminary and Operational Checks

Tests and Adjustments

Theory of Operation

Schematics and Diagrams

Steering and Brakes

General Information

Preliminary And Operational Checks

Test And Adjustments

Theory Of Operation

Hydraulics

General Information

Operational and Preliminary Checks

Tests and Adjustments

Theory of Operation

Operator's Station

General information

Preliminary and Operational Checks

Tests and Adjustments

Theory of Operation

Service Tools

Dealer Fabricated Tools

Service Tools and Kits

tm112619 - 5083EN, 5093EN and 5101EN (Tier 2/Stage II and Tier3/Stage IIIA) Tractors Diagnostic Technical Manual

Table of Contents

Foreword

Section 210: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: General Specifications

Regions and Country Versions

General Specifications

General Reference List

Group 15: General References

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Glossary of Terms

Hydraulic Designators

JIC Hydraulic Symbols

Wiring Diagram and Schematic Information

Electrical Designators

Electrical Schematic Symbols

Reading Wiring Schematics and Diagrams

Visually Inspect Electrical System

Seven-Step Electrical Procedure

Using a Probe Light

Circuit Types

Circuit Malfunctions

Troubleshooting Circuit Malfunctions

Understanding Electrical vs. Electronic Circuits

Intermittent Electronic Problems

Relay Circuit Types

Using a Digital Multimeter

Troubleshooting Unresolved Problems

Section 211: Diagnostic Trouble Codes

Group CCU: CCU Code Diagnostics

CCU 000629.12 - CCU Control Unit Fault

CCU 001638.00 - Hydraulic Oil Temperature Very Hot

CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High

CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low

CCU 001883.00 - Rear PTO Overspeed

CCU 001883.01 - Rear PTO Underspeed

CCU 524016.04 - CCU Switched Supply Voltage Low

CCU 524037.02 - MFWD Switch Circuit Fault

CCU 524224.14 - Rear PTO Disabled

CCU 524235.05 - MFWD Solenoid Circuit Fault

CCU 524252.05 - Rear PTO Solenoid Circuit Fault

Group HCU: HCU Code Diagnostics

HCU 000158.04 - HCU Switched Supply Voltage Low

HCU 000168.04 - HCU Unswitched Supply Voltage low

HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low

HCU 000629.12 - HCU Control Unit Fault

HCU 000630.13 - HCU Calibration Fault/Not Calibrated

HCU 001079.03 - HCU Sensor Supply Voltage High

HCU 001079.04 - HCU Sensor Supply Voltage Low

HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low

HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High

HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low

HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit

HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High

HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low

HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit

HCU 521000.02 - Rear Hitch External Switch Circuit Fault

HCU 521000.31 - Rear Hitch External Switch Circuit Fault

HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain

HCU 521001.05 - Rear Hitch Raise Solenoid Current Low

HCU 521001.06 - Rear Hitch Raise Solenoid Current High

HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve

HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Valve

HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve

HCU 521002.05 - Rear Hitch Lower Solenoid Current Low

HCU 521002.06 - Rear Hitch Lower Solenoid Current High

HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve

HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve

HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve

HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High

HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low

HCU 523832.13 - HCU Calibration Fault/Rear Hitch Rate-of-Drop Valve

HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage High

HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low

HCU 523833.13 - HCU Calibration Fault/Rear Hitch Height-Limit Sensor

HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High

HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low

HCU 523834.13 - Hitch Calibration Fault/Hitch Control Lever

HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High

HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low

HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault

HCU 523910.02 - HCU Control Unit Fault

HCU 523952.31 - Rear Hitch Disabled/HCU Configuration

HCU 524016.04 - HCU Switched Supply Voltage Low/Rear Hitch Solenoids

Group PTR: PTR Code Diagnostics

PTR 000162.02 - Hi/Lo Switch Circuit Conflict

PTR 000162.30 - Hi/Lo Switch Stuck On

PTR 000168.01 - PTR Unswitched Supply Voltage Low

PTR 000190.18 - Engine Speed Low

PTR 000191.00 - Transmission Overspeed During Calibration

PTR 000191.17 - Transmission Underspeed

PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict

PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict

PTR 000628.02 - EOL Data Fault

PTR 000630.07 - PTR Calibration Fault/Tractor Movement

PTR 000630.14 - PTR Not Calibrated

PTR 000734.05 - Forward Solenoid Circuit Fault

PTR 000735.05 - Reverse Solenoid Circuit Fault

PTR 000736.05 - Hi/Lo Solenoid Circuit Fault

PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High

PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low

PTR 001079.03 - Sensor Reference Circuit Voltage High

PTR 001079.04 - Sensor Reference Circuit Voltage Low

PTR 001504.30 - Seat Switch Circuit Fault

PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal

PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear

PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command

PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear

PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up

PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault

PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict

PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High

PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable

PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low

PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable

PTR 524060.03 - Transmission Enable Signal High During Operation

PTR 524060.04 - Transmission Enable Signal Low During Operation

PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal

PTR 524230.05 - Enable Proportional Valve Circuit Fault

PTR 524230.07 - Enable Valve Stuck Open

PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High

PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low

Section 212: Observable Symptoms

Group 20: Engines

Engine Problems

Group 30: Fuel and Air

Fuel and Air Problems

Group 40: Electrical

12-Volt Electrical Problems

Connector Problems

Group 45: Control Units

Electronic Problems

Group 55: PowrReverser™ Transmissions

PowrReverser™ Transmission Problems

Group 56: Drive Systems

Drive System Problems

Group 60: Steering and Brakes

Steering and Brake System Problems

Group 70: Hydraulics

Hitch Problems

Selective Control Valve Problems

Group 90: Operator Station

Air Conditioning Problems

Section 213: System Diagnosis

Group 40: Starting, Charging and Cold Start

Starting, Charging, and Start Aid System Diagnosis

Group 55: PowrReverser™ Transmission

PowrReverser™ Transmission System Diagnosis

Group 56A: Differential Lock

Differential Lock System Diagnosis

Group 56B: MFWD

MFWD System Diagnosis

Group 56C: Rear PTO

Rear ElectroHydraulic PTO System Diagnosis

Group 60A: Steering

Steering System Diagnosis

Group 60B: Rear Brakes

Rear Brake System Diagnosis

Group 70A: Rear SCV System Diagnosis

Triple Deluxe Rear SCV System Diagnosis

Dual Rear SCV System Diagnosis

Group 70B: Mid-Mount Control Valve System Diagnosis

Dual Mid-Mount Control Valve System Diagnosis

Group 70C: Rear Hitch System Diagnosis

Rear ElectroHydraulic Hitch System Diagnosis

Group 90: Air Conditioning

Air Conditioning System Diagnosis