BMW 3 E36 316i 318i 318is 320i 323i 325i 328i M3 Workshop Repair Service Manual PDF 1990-2000 - MBMWE369298NPEK.zip
A full factory-level repair guide featuring complete Electrical Wiring Diagrams for the 316i, 318i, 318is, 320i, 323i, 325i, 328i, and M3, containing everything a shop technician needs to service, troubleshoot, fix, and rebuild these vehicles like an expert.
This BMW 3 Series E36 Sedan, Coupe & Convertible service and repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 3-Series (E36) M3, 318i, 323i, 325i, 328i Sedan, Coupe & Convertible Repair Manual '92-'98.pdf
BMW 3-Series (E36) 316i, 318i, 318is, 320i, 323i, 325i, 328i, M3 (Euro & US) REPAIR & MAINTENANCE Manual 1992-2000.pdf
PRODUCT DETAILS:
Total Pages: 4,664 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Bmw 3 Series................1
010 Fundamentals for the Do-lt-Yourself Owner................9
020 Maintenance Program................23
100 Engine-General................43
110 Engine Removal and Installation................59
113 Cylinder Head Removal and Installation................67
116 Cylinder Head and Valvetrain................85
117 Camshaft Timing Chain................97
119 Lubrication System................115
120 Ignition System................125
121 Battery, Starter, Alternator................137
130 Fuel Injection................147
160 Fuel Tank and Pump................185
170 Radiator and Cooling System................195
180 Exhaust System................207
200 Transmission-General................213
210 Clutch................215
230 Manual Transmission................221
240 Automatic Transmission................229
250 Gearshift Linkage................235
260 Driveshaft................241
300 Suspension, Steering and Brakes-General................249
310 Front Suspension................257
320 Steering and Wheel Alignment................267
330 Rear Suspension................273
331 Final Drive................287
340 Brakes................291
400 Body-General................303
410 Fenders, Engine Hood................309
411 Doors................315
412 Trunk Lid................321
510 Exterior Trim, Bumpers................323
512 Door Windows................331
513 Interior Trim................345
515 Central Locking and Anti-Theft................349
520 Seats................361
540 Sunroof................367
541 Convertible Top................371
600 Electrical System-General................381
610 Electrical Component Locations................387
611 Wipers and Washers................419
612 Switches and Electrical Accessories................429
620 Instruments................437
630 Exterior Lighting................441
640 Heating and Air Conditioning................447
650 Radio................465
720 Seat Belts................471
721 Airbag System (SRS)................477
Electrical Wiring Diagrams................485
INDEX................750
00 - MAINTENANCE & GENERAL NOTES................3
0 operating fluid overview................9
00 Danger of poisoning if oil is ingested _ absorbed through the skin................21
00 Risk of injury if oil comes into contact with eyes and skin................22
00 Safety instructions for handling oil................23
00..... Description of inspection work................24
0000... Battery check display (magic eye); if necessary, recharge battery................25
0000... Body and underbody checking for corrosion and damage - except cavities................26
0000... Brake and clutch hydraulic system checking fluid level, topping up if necessary................27
0000... Brake hydraulics checking fluid level, topping up if necessary................28
0000... Brake lines and connections visual inspection for leaks, damage and correct position................29
0000... Changing automatic transmission fluid................30
0000... Changing brake fluid................31
0000... Changing coolant................32
0000... Changing differential oil................33
0000... Changing engine oil and oil filter................34
0000... Check coolant level, if topping up checking concentration................35
0000... Checking clutch drive plate for wear................36
0000... Checking handbrake lever travel, adjusting according to setting specifications if necessary................37
0000... Checking horn, headlight flashers and hazard warning system................38
0000... Checking instrument and indication field lighting, heater blower................39
0000... Checking instrument and indication field lighting................40
0000... Checking lighting system................41
0000... Checking roadworthiness................42
0000... Checking steering for zero play Steering tie rods and axle joints, steering gear, sleeves, flexible disk checking condition................43
0000... Coolant hoses Perform visual inspection for tightness, check coolant level and concentration, top up if necessary................44
0000... Diagnostic brief test................45
0000... Driving on a race track................46
0000... Exhaust system checking condition, mounting and inspecting for leaks................50
0000... Fault memory interrogation................51
0000... Fuel lines, fuel tank and fuel hoses visual inspection for routing, condition and leaks................52
0000... Heating _ air conditioning replacing microfilter _ carbon canister (shorten replacement interval accordingly in event of larger buildup of dust)................53
0000... Intake silencer Renew air filter element (shorten change interval if heavily clogged with dust)................54
0000... Locking systems checking status and function, oiling or greasing if necessary................55
0000... Microencapsulated screws................56
0000... Oil change in manual transmission................57
0000... Oil change in rear differential................58
0000... Output shafts checking gaiters for leaks................59
0000... Parking brake checking function, adjusting _ repairing as prescribed................60
0000... Parking brake checking lining thickness................61
0000... Power steering _ ride-height control visual inspection for leaks, checking fluid level, topping up fluid if necessary................62
0000... Replacing spark plugs................63
0000... Resetting service interval indicator according to factory specifications................64
0000... Seat belts checking condition of belt strap, function of inertia reel mechanism, locking reel, belt buckle................65
0000... Steering components checking for zero clearance, leaks, damage and wear................66
0000... Steering fluid reservoir checking fluid level, topping up if necessary................68
0000... Tyres checking inflation pressure, correcting if necessary (incl. spare wheel), checking external condition, tread depth, pattern. In event of nonuniform wear, carry out measurement and correction of wheel alignment................69
0000... Underbody incl. all visible components checking for damage, leaks, corrosion................70
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers................71
0000... Windscreen wash _ wipe system checking washer fluid reservoir and spray nozzle adjustment................73
0000... Windscreen washer system and intensive cleaning system checking fluid level, topping up if necessary................74
0000... Work instruction for removing the protective film................75
0000101 Service, Seasonal Check (only for German market)................76
0000249 BMW engine oil service (M50 _ M52 _ S50US _ S52 _ M52TU)................77
0001... Symbols used and information in repair instructions................79
0002000 Raising vehicle with trolley jack................82
0002001 Raising the vehicle using a vehicle lift................83
0011... Checking _ topping up oil level in rear differential................85
0011... Information for handling the documents repair instructions, technical data, AZD................86
0011239 Changing fluid in automatic transmission (oil dipstick)................88
0011239 Oil change in automatic transmission (A4S 310R _ 270R)................90
0011259 Oil change in rear differential incl. used oil disposal................93
0011500 Checking _ topping up oil level in automatic transmission (A5S 300J)................95
0011500 Checking _ topping up oil level in automatic transmission (A5S 310Z)................96
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70................97
1100300 Engine oil consumption measurement................98
1200... Notes for disconnecting and connecting battery................100
6100... Notes on handling the high pressure cleaner................102
6112... Information on intelligent battery sensor (IBS)................103
6120... Notes on AGM battery................104
6400... Information on using cleaning agent _ paints (personal protection equipment)................107
6450... Instructions for handling R 134a refrigerant................109
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)................110
6453... Instructions for desiccant insert replacement................114
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................115
Abbreviations................116
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916................118
Arguments pertaining to engine oil consumption................120
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)................122
Brake fluid - Operating Fluids Specification................124
CBS general - Reset is lost................125
Changed emissions test indicator BMW Condition Based Service................126
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))................127
Drawbar load sign omitted All with options 235 and 3AC................128
Emergency Services (BMW _ MINI) from issue September 2009................129
Engine oil - varying colours _ smell after initial filling in the works................130
Engine oil service - countries with higher levels of dust Check the air filter element for contamination................131
Extract from BMW Group Standard GS 90003-2................132
FEB-FEB-NED-TESTMODULE-AKTUELL................133
Final drive oil - new oil quality from 07 _ 2011................134
Form for equipotential bonding screw connections................135
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries................137
Handling the acoustic camera................142
IMIB_Next................144
Ignition key data tapping on CBS vehicles................147
List of contents................152
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2................153
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2................154
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2................155
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2................156
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2................157
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2................158
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2................159
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2................160
Main group 00................161
Master document for exhaust emission inspection (AU) target data................162
Master document for vehicle-specific Service Information bulletins All model series up to Model Year 2004................163
Master document for workshop literature _ workshop equipment................166
New Maintenance Records service booklet and maintenance documentation All models................168
New repair methods ”Gluing _ Riveting” on steel bodies................169
Overview of accident-related documents................171
Revised scope of maintenance work, MY 2002................177
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)................180
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)................182
Service vehicle check falls due after CBS reset of engine oil service................187
Standard scope of service - Reduction of the work scope in electrified vehicles................188
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)................189
11 - ENGINE ................190
00 Danger of poisoning if oil is ingested _ absorbed through the skin................196
00 Risk of injury if oil comes into contact with eyes and skin................197
00 Safety instructions for handling oil................198
0000249 BMW engine oil service (M50 _ M52 _ S50US _ S52 _ M52TU)................199
0011... Information for handling the documents repair instructions, technical data, AZD................201
10.0 SAE 10W-60................203
11 operating fluid overview................205
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location................208
11..... For additional work on M52 engine, refer to microfiche of Repair Manual 3 Series - E36................209
11..... Other operations on M52 engine refer to microfiche for Repair Manual - 3 Series E36................210
1100 Overview of tightening torques................211
1100... Engine oil consumption measurement................216
1100... Handling components after flood damage................217
1100... Overview of consumables (Electronic Parts Catalogue)................218
1100039 Checking compression of all cylinders (M50 _ M52 _ S52 _ M52TU)................222
1100045 Checking absolute compression of all cylinders................224
1100050 Removing and installing engine (M52 _ S52 _ M52TU _ M54)................225
1100300 Engine oil consumption measurement................228
1112 Overview of Technical Data................230
1112 Overview of tightening torques................234
1112000 Removing and installing _ sealing cylinder head cover (M52 _ S52 _ S50US)................252
1112100 Removing and installing _ sealing cylinder head (M52 _ S52)................254
1112101 Replacing cylinder head gasket (M52 _ S52 _ M52TU _ M54 _ M56)................262
1112503 Disassembling and assembling cylinder head (M52 _ S52 _ M52TU _ M54 _ M56)................263
1112527 Remachining a valve seat (M52 _ S52 _ M52TU _ M54 _ M56)................265
1112595 Checking a valve guide for wear (M52 _ S52 _ M52TU _ M54 _ M56)................266
1112600 Reaming a valve guide (M52 _ S52 _ M52TU _ M54 _ M56)................267
1112719 Resurfacing cylinder head sealing surface (M52 _ M52TU _ M54 _ M56)................268
1112729 Checking cylinder head for water leaks (M52 _ S52)................269
1113000 Removing and installing oil sump (M52 _ S52 _ M52TU _ M54)................270
1113500 Removing and installing, sealing _ replacing oil sump (M52 _ S52 _ M52TU)................273
1114 Overview of Technical Data................275
1114110 Removing and installing lower timing case cover (M52 _ S52 _ M52TU _ M54)................276
1114141 Replacing radial seal in lower timing case cover................279
1114151 Replacing the crankshaft seal (transmission side)................281
1121500 Replacing crankshaft (M52 _ S52 _ M52TU _ M54 _ M56)................284
1121531 Replacing all main crankshaft bearing shells (M52 _ S52 _ M52TU _ M54 _ M56)................286
1122500 Removing and installing or replacing flywheel (M52 _ S52 _ M52TU _ M54 _ S54)................290
1123010 Removing and installing or replacing vibration damper (M50 _ M52 _ S52)................292
1123031 Replacing hub for vibration damper (M50 _ M52 _ S52 _ M52TU)................293
1124571 Replacing all connecting rod bearings (M52 _ S52 _ M52TU _ M54 _ M56)................294
1125530 Removing and installing or replacing all pistons (M52 _ S52 _ M52TU _ M54 _ M56)................296
1125671 Replacing piston rings on all pistons (M52 _ S52 _ M52TU _ M54 _ M56)................301
1125671 Replacing piston rings on all pistons (S55)................302
1128010 Replacing alternator drive belt (M52 _ S52 _ M52TU _ M54 _ M56)................304
1128020 Replacing alternator drive belt tensioner (M52 _ S52 _ M52TU _ M54)................306
1128050 Replacing A _ C compressor drive belt (M52 _ S52 _ M52TU _ M54 _ M56)................307
1130 Overview of tightening torques................308
1131 Overview of tightening torques................309
1131001 Replacing camshaft (M52 _ S52)................322
1131005 Checking camshaft timing (M52 _ S52)................334
1131090 Removing and installing _ replacing chain tensioning piston (M52 _ M52TU _ M54 _ M56)................337
1131501 Replacing camshaft (M52 _ S52 _ M52TU)................338
1131505 Adjusting camshaft timing (M52 _ S52)................339
1134552 Removing and installing or replacing all valves (M52 _ S52 _ M52TU _ M54 _ M56)................344
1134560 Replacing all valve stem seals (M52 _ S52 _ M52TU _ M54 _ M56)................345
1134715 Replacing all valve springs (M52 _ S52 _ M52TU _ M54 _ M56)................346
1136010 Removing and installing or replacing VANOS adjustment unit (M52 _ S52)................348
1136550 Checking _ replacing 4 _ 2-way valve for VANOS (M52 _ S52)................358
1140000 Checking engine oil pressure................359
1141000 Removing and installing _ replacing oil pump (M52 _ S52)................360
1142020 Removing and installing complete full-flow oil filter (M52 _ S52 _ M52TU _ M54 _ M56)................361
1151000 Removing and installing _ replacing the coolant pump (M52 _ S52 _ M52TU _ M54 _ M56)................362
1152020 Removing and installing _ replacing fan clutch (S52 _ S54 _ M52 _ M52TU _ M54 _ M56)................364
1153000 Removing and installing _ replacing coolant thermostat (M52 _ S52)................365
1161050 Removing and installing manifold for intake air (M52 _ S52)................367
1162140 Removing and installing, sealing or replacing both exhaust manifolds (M52 _ S52)................371
1178510 Replacing oxygen sensor (M50 _ M52 _ S52)................372
4.0 BMW Longlife-01................373
5.0 BMW Longlife-01 FE................376
6.0 BMW Longlife-04................378
7.0 BMW Longlife-12 FE................384
8.0 BMW Longlife-14 FE+................386
9.0 BMW Longlife-17 FE+................388
Adapter................390
Assembly tool................391
BMW Quality Longlife-04 All................392
Basic body................393
Basket................394
Bell housing................395
Blasting material device................396
Bridge................397
Bush................398
Cable................399
Camshaft................400
Card................401
Case Covers................402
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster................403
Connecting Rods and Bearings................404
Control characteristics of dual-plate thermostat E36 _ M52, E38 _ M52, E39 _ M52................405
Crankshaft and Bearings................408
Cylinder Head with Cover................409
Cylinder head cover................410
Cylinder lining wear E36 E38 E39 M52 ECE................411
Emissions-control, Lambda oxygen sensor................414
Engine block................415
Engine identification................416
Exhaust manifold................422
Failure of secondary air system (fault analysis guide) E34 E36 E38 E39 E46 E52 E53 E31 M60 _ 1 M62 LEV M73 M73LEV, S50 S52 S54 S62................423
Fan................425
Flywheel................426
HVA rattling after cold start................427
HVA rattling noise after frequent short-distance drives................428
Intake manifold................429
Leak-testing the air-intake system................430
Main group 11................433
Master document for exhaust emission inspection (AU) target data................434
Material changeover, engine block E36 E38 E39 M52 ECE without option 961................435
Mounting engine on assembly stand (M52 _ M52TU _ M54 _ M56 _ S50 _ S54)................439
New special tools M43 M44 M52................440
Oil Filter and Lines................441
Oil Filter and Pipes................442
Oil Pan................443
Oil pump with strainer and motor................444
Overview of released engine oils for BMW Group engines................445