Caterpillar 3003 3013 3014 3024 Industrial Engines Operation and Maintenance Manual PDF - MCATSEBU7275.zip

Full Operation and Maintenance Manual covering Caterpillar 3003, 3013, 3014 and 3024 Industrial Engines, containing every technical detail needed to keep them running and service them properly.

PRODUCT DETAILS:

Total Pages: 215 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

SEBU7275 - Operation and Maintenance Manual (3003; 3013; 3014 and 3024 Industrial Engines).pdf

MAIN SECTIONS

FOREWORD.........2

SAFETY.........5

Safety Signs and Labels.........6

General Hazard Information.........9

Burn Prevention.........16

Fire Prevention and Explosion Prevention.........17

Crushing Prevention and Cutting Prevention.........22

Mounting and Dismounting.........23

Before Starting Engine.........24

Engine Starting.........26

Engine Stopping.........27

Electrical System.........28

PRODUCTION INFORMATION.........32

Model View Illustrations.........33

Engine Description.........35

Engine Identification.........41

Serial Number Plate.........42

Information Plate.........43

Reference Numbers.........44

Emissions Certification Film.........46

OPERATION.........47

Engine Shutoffs and Engine Alarms.........48

Fuel Shutoff.........50

Product Lifting.........51

Gauges and Indicators.........53

Before Starting Engine.........56

Starting the Engine.........58

Cold Weather Starting.........60

Starting with Jump Start Cables.........62

After Starting Engine.........64

Engine Operation.........65

Engine Warm-up.........66

Engaging the Driven Equipment.........67

Fuel Conservation Practices.........68

Stopping the Engine.........69

Emergency Stopping.........70

After Stopping Engine.........72

Radiator Restrictions.........73

Fuel and the Effect from Cold Weather.........74

Fuel Related Components in Cold Weather.........76

MAINTENANCE.........78

Standard Torque for Metric Fasteners.........80

Standard Torque for Worm Drive Band Hose Clamps.........81

Lubricant Information.........82

Engine Oil.........84

Cold Weather Lubricants.........89

Lubricating Grease.........93

Transmission_Drive Train Oil.........96

S·O·S Oil Analysis.........97

Fuel Recommendations.........98

General Coolant Information.........101

Coolant Recommendations.........105

S·O·S Coolant Analysis.........107

Extended Life Coolant (ELC).........109

Extended Life Coolant (ELC) Cooling System Maintenance.........110

Diesel Engine Antifreeze_Coolant (DEAC).........114

Supplemental Coolant Additive (SCA).........115

Commercial Heavy-Duty Coolant_Antifreeze and SCA.........116

Water_Supplemental Coolant Additive (SCA).........117

Conventional Coolant_Antifreeze Cooling System Maintenance.........121

Refill Capacities.........125

Maintenance Interval Schedule.........129

Alternator - Inspect.........132

Alternator and Fan Belts - Inspect_Adjust_Replace.........133

Battery - Replace.........135

Battery Electrolyte Level - Check.........137

Battery or Battery Cable - Disconnect.........139

Cooling System Coolant (DEAC) - Change.........140

Cooling System Coolant (ELC) - Change.........144

Cooling System Coolant Extender (ELC) - Add.........147

Cooling System Coolant Level - Check.........149

Cooling System Supplemental Coolant Additive (SCA) - Test_Add.........151

Cooling System Water Temperature Regulator - Replace.........154

Cylinder Head Bolts - Tighten.........156

Driven Equipment - Check.........158

Engine - Clean.........159

Engine Air Cleaner Element (Dual Element) - Clean_Replace.........160

Engine Air Cleaner Element (Single Element) - Inspect_Replace.........167

Engine Air Cleaner Element (Single Element) - Replace.........169

Engine Air Cleaner Service Indicator - Inspect - If Equipped.........170

Engine Air Precleaner - Check_Clean.........172

Engine Crankcase Breather - Clean.........173

Engine Mounts - Inspect.........175

Engine Oil Level - Check.........176

Engine Oil Sample - Obtain.........178

Engine Oil and Filter - Change.........180

Engine Protective Devices - Check.........183

Engine Valve Lash - Inspect_Adjust.........184

Fuel Injection Nozzles - Test_Exchange.........185

Fuel System - Prime.........187

Fuel System Primary Filter_Water Separator - Drain.........191

Fuel System Secondary Filter - Replace.........193

Fuel Tank Water and Sediment - Drain.........196

Hoses and Clamps - Inspect_Replace.........198

Overhaul Considerations.........204

Radiator - Clean.........209

Severe Service Application - Check.........210

Starting Motor - Inspect.........212

Walk-Around Inspection.........213

Water Pump - Inspect.........215

Caterpillar 3003, 3013, 3014 and 3024 Industrial Engines Operation and Maintenance Manual