John Deere 8R Tractor 8225R 8245R 8270R 8295R 8320R 8345R Repair Service Workshop Manual PDF (TM104319) - MJODTM104319.zip
A full service and repair technical manual for John Deere 8R RW Tractors — models 8225R, 8245R, 8270R, 8295R, 8320R, and 8345R — containing every piece of shop-level guidance needed to service, troubleshoot, fix, and rebuild these machines the way trained technicians do.
The workshop repair manual for the John Deere 8225R, 8245R, 8270R, 8295R, 8320R, and 8345R tractors covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm104319 - 8R Tractors (8225R, 8245R, 8270R, 8295R, 8320R, 8345R) (S. N. 001001—053099) (Russia S. N. 001001—052200) Technical Manual - Repair.pdf
tm104319 - 8R Tractors (8225R, 8245R, 8270R, 8295R, 8320R, 8345R) (S. N. 001001—053099) (Russia S. N. 001001—052200) Technical Manual - Repair.epub
Total Pages: 2,637 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Engine Cooling System
Coolers and Air Conditioning Condenser
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring Systems and Sensors
Armrest Control
Implement and Accessory Connectors
Convenience and Accessory Components
Power Shift Transmission
Component Removal and Installation
Miscellaneous Repair
Transmission
AutoPowr/IVT Transmission
Component Removal and Installation
General Repair Procedures
In Tractor Repairs
Transmission Repair
Assemble Transmission
Drive Systems
Component Removal and Installation
Rear Differential and Input Quill
Primary and Secondary Brakes
Final Drives
Rear PTO
Hydraulic Pump Drive
MFWD Clutch
Drivelines
1300 Series MFWD Axles
Component Removal and Installation
Final Drives
Axle Housing
Differential
Input Gear Train
Oscillation
INDEPENDENT LINK SUSPENSION™ Axle
Component Removal and Installation
Controls
Final Drives
Drive Shafts
Differential
Steering
Suspension
Front Brakes
1500 Series MFWD Axle
Component Removal and Installation
Final Drives
Axle Housing
Differential
Input Gear Train
Oscillation and Tie Rod
Steering and Brakes
Steering Column
Steering Control Assembly
Steering Cylinders
Brake Valve
Hydraulic Trailer Brake
Air Trailer Brake
Hydraulics
Component Removal and Installation
Hydraulic System Repair and Cleanup
Integrated Hydraulic Pump
Hitch Valve, Selective Control Valves, and Couplers
Hitch
Front Hitch
Miscellaneous
Hood
Front Axle (Two-Wheel Drive)
Wagon And Pick-Up Hitch
Rear Wheels
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Air Suspension Seat
ACTIVE SEAT™
Armrest
Cab Door and Windshield
Dealer Tools
Dealer Fabricated Tools
Essential or Recommended Tools
TABLE OF CONTENTS - Expande View
10 - General Information
05 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Handle Fluids Safely—Avoid Fires
Illuminate Work Area Safely
Live With Safety
Park Machine Safely
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Accumulator Systems Safely
Service Machines Safely
Service Tires Safely
Servicing Electronic Control Units
Support Machine Properly
Use Proper Lifting Equipment
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Wear Protective Clothing
Welding Near Electronic Control Units
Work in Clean Area
Work In Ventilated Area
10 - General Information
Basic Electrical Component Handling _ Precautions For Vehicles Equipped With Computer Controlled Systems
Check Oil Lines and Fittings
External Hexagon Port Plug Torque Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
Glossary of Terms
Identify Zinc-Flake Coated Fasteners
List of References
Metric Bolt and Screw Torque Values
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Prevent Hydraulic System Contamination
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
Sealants and Adhesives Cross-Reference Chart
Servicing and Connecting Snap-To-Connect STC™ Fittings
Trademarks
Unified Inch Bolt and Screw Torque Values
Use Torque Wrench Adapter
20 - Engine
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
Install Engine
Install Front Frame
List of References
Remove Engine
Remove Front Frame—MFWD and Two-Wheel Drive
Specifications
05 - Engine Repair
Engine Repair—Use the relevant Component Technical Manual
Essential, Recommended and Fabricated Tools
List of References
Replace Flywheel Dampener
30 - Fuel and Air System
05 - Diesel Fuel System
List of References
Remove and Install Fuel Tank
Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System
Specifications
10 - Air Intake System
Air Intake Pipe Connections
List of References
Service Air Intake System
Specifications
15 - Engine Cooling System
Auxiliary Drive Belt Routing
Belt Tensioner Location
Essential, Recommended, and Fabricated Tools
Inspect Belt Tensioner
List of References
Other Material
Remove and Install Radiator
Remove and Install Vari-Cool™ Fan Belt
Repair Vari-Cool™ Fan Drive Assembly
Repair Vari-Cool™ Fan Driven Assembly
Sheave Backlash Test
Specifications
Test Radiator and Coolant Tank Cap
20 - Coolers Remove Air Conditioning Condenser
Essential, Recommended and Fabricated Tools
Install Air Conditioning Condenser
Install Fuel Cooler
Leak Test Hydraulic Oil Cooler
List of References
Other Material
Remove Air Conditioning Condenser
Remove and Install Charge Air Cooler
Remove Fuel Cooler
Replace Hydraulic Oil Cooler
Specifications
40 - Electrical System
05 - Connectors
CAN Controlled SCV Connectors
CINCH™ Flexbox Connectors
CINCH™ Wedgebox Connectors
Essential, Recommended, and Fabricated Tools
Exploded View—CINCH™ Flexbox Connectors
List of References
Other Material
Remove Connector Body from Blade Terminals
Repair AMP Connector
Repair AMPSEAL 16™ Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Molex Connector
Repair Molex™ Control Unit Connectors
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Repair Small MATE-N-LOC™ Pin Connector
Repair Small MATE-N-LOC™ Socket Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack™ Connector
Repair YAZAKI™ Connectors
Use Electrical Insulating Compound
Using High-Pressure Washers
10 - Wiring Harness Routing
2WD Chassis Harness_{125214}
2WD Chassis Harness
Active Seat Harness
Armrest Control Unit Harness (22 pin) (PST Only)
ATC Inner Roof Harness
AUTOPOWR™_IVT™ Cab Harness—European
AUTOPOWR™_IVT™ Cab Harness—North American
Auxiliary Audio Harness
Auxiliary Power Strip
Back-Up Alarm Harness
Beacon Light Extension Harness
Beacon Light Harness
Cab Load Center (CLC) Power Cable
Cab Power Cable
Center Hitch Switch Harness
C Inner Roof Harness
Draft Sensor Extension Harness
Driving Light Extension Harness (European Only)
Dual Power Mirror Harness
Extremity Light Harness (North American)
Front Console Harness (PST)
Front Hitch Extension Harness
Heated Seat Heater Element Harness
Heated Seat Power Harness
Heated Seat Switch Harness
Hood Light Harness (European Only)
Hood Light Harness
ILS™ Chassis Harness (50km_h)
ILS™ Chassis Harness
ISO Cornerpost Harness
IVT™ Only)
IVT™)
IVT™ Transmission Harness
JDLink™ Harness
Left Convenience Outlet Harness
Left Extended Fender Harness
Left Standard Fender Harness
List of References
Main Armrest Control Unit Harness
Negative Battery Cable
Optional Roof Lighting Harness
Outer Roof Harness— European
Outer Roof Harness—North American
Positive Battery Cable
Power Extend Mirror Harness
Power Standard Mirror Harness
PowerTech ILS™ Chassis Harness (50km_h)
PowerTech ILS™ Chassis Harness
PST Cab Harness—European
PST Cab Harness—North American
PST Transmission Harness
Radar Harness
Right Convenience Outlet Harness
Right Extended Fender Harness
Right Standard Fender Harness
SCV V and VI Armrest Control Unit Harness
Secondary Display Harness