John Deere 6105J 6140J 6140JH 6155J 6155JH Tractor Diagnostics & Tests Workshop Manual (TM610819) PDF - MJODTM610819.zip
The Complete Diagnosis & Tests Technical Manual, complete with electrical wiring schematics, covers John Deere 6105J, 6140J, 6140JH, 6155J and 6155JH Tractors. It provides the workshop-level detail needed to service, troubleshoot, and rebuild these machines the way professional technicians do.
Inside, the John Deere 6105J, 6140J, 6140JH, 6155J and 6155JH Tractors Diagnosis & Tests workshop manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm610819 - 6105J, 6140J, 6140JH, 6155J and 6155JH Tractors Diagnostics (2017—) Technical Manual.pdf
tm610819 - 6105J, 6140J, 6140JH, 6155J and 6155JH Tractors Diagnostics (2017—) Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 2,263 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS.....1
Section 210: General Information.....31
Group 05A: Safety.....31
Recognize Safety Information.....35
Understand Signal Words.....36
Follow Safety Instructions.....37
Prepare for Emergencies.....38
Wear Protective Clothing.....39
Protect Against Noise.....40
Handle Fuel Safely—Avoid Fires.....41
Handle Starting Fluid Safely.....42
Fire Prevention.....43
In Case of Fire.....44
Avoid Static Electricity Risk When Refueling.....45
Keep ROPS Installed Properly.....47
Use Foldable ROPS and Seat Belt Properly.....48
Stay Clear of Rotating Drivelines.....49
Use Steps and Handholds Correctly.....51
Read Operator’s Manuals for ISOBUS Controllers.....52
Use Seat Belt Properly.....53
Operating the Tractor Safely.....54
Avoid Backover Accidents.....56
Limited Use in Forestry Operation.....57
Operating the Loader Tractor Safely.....58
Keep Riders Off Machine.....59
Instructional Seat.....60
Use Safety Lights and Devices.....61
Use a Safety Chain.....62
Transport Towed Equipment at Safe Speeds.....63
Use Caution on Slopes, Uneven Terrain, and Rough Ground.....65
Freeing a Mired Machine.....66
Avoid Contact with Agricultural Chemicals.....67
Handle Agricultural Chemicals Safely.....68
Handling Batteries Safely.....70
Avoid Heating Near Pressurized Fluid Lines.....72
Remove Paint Before Welding or Heating.....73
Handle Electronic Components and Brackets Safely.....74
Practice Safe Maintenance.....75
Avoid Hot Exhaust.....77
Clean Exhaust Filter Safely.....78
Work In Ventilated Area.....81
Support Machine Properly.....82
Prevent Machine Runaway.....83
Park Machine Safely.....84
Transport Tractor Safely.....85
Service Cooling System Safely.....86
Service Accumulator Systems Safely.....87
Service Tires Safely.....88
Service Front-Wheel Drive Tractor Safely.....89
Tightening Wheel Retaining Bolts/Nuts.....90
Avoid High-Pressure Fluids.....91
Do Not Open High-Pressure Fuel System.....92
Store Attachments Safely.....93
Decommissioning — Proper Recycling and Disposal of Fluids and Components.....94
Group 05B: General References.....32
Complementary Service Information.....96
General Information - Summary of References.....97
Regions and Country Versions.....98
How to Use This Manual.....100
General Troubleshooting Information.....101
Systematic Diagnostic Approach Overview.....103
Deliver Safely.....107
Glossary of Terms.....109
Trademarks.....112
Group 05C: Technical Specific References.....32
Features and Accessories.....115
Metric Bolt and Screw Torque Values.....117
Unified Inch Bolt and Screw Torque Values.....119
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....121
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....123
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....125
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....127
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications.....129
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications.....130
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications.....131
External Hexagon Port Plug Torque Chart.....132
Section 211: Diagnostic Trouble Codes.....134
Group BCU: BCU Code Diagnostics.....134
BCU 000000.00-999999.99 - BCU Diagnostic Trouble Codes.....134
Section 212: Observable Symptoms and System Diagnostics.....149
Group 05: General References.....149
Observable Symptoms and System Diagnostics - Summary of References.....153
Group 20: Engine Diagnostics.....149
Engine Problems.....149
Group 30: Fuel, Air Intake, Exhaust, and Cooling Diagnostics.....149
Fuel, Air Intake, Exhaust, and Cooling Problems.....149
Group 40: Electrical Diagnostics.....149
Battery Problems.....149
Starter Motor Problems.....149
Turning and Warning Lights Problems.....149
Headlights Problems.....149
Work lights Problems.....149
Windshield Problems.....149
Charging Problems.....149
Starting Problems.....149
Group 45: Electronic Control Unit Diagnostics.....149
CAN System Diagnosis.....149
Control Unit Programming Failed.....149
5 Volt Sensor Supply Circuit Problems.....149
Basic Control Unit (BCU) Problems.....149
Group 50: Mechanical PowrQuad (PQ) Transmission Diagnostics.....149
PQ Transmission Problems.....149
PQ Transmission System Diagnosis.....149
Group 51: SyncroPlus (SP) Transmission Diagnostics.....149
SP Transmission Problems.....149
SP Transmission System Diagnosis.....149
Group 56: Drive Systems Diagnostics.....149
Rear PTO Problems.....149
Rear PTO System Diagnosis.....149
MFWD Problems.....149
MFWD System Diagnosis.....149
Rear Differential Lock Problems.....150
Rear Differential Lock System Diagnosis.....150
Group 60: Steering and Brakes Diagnostics.....150
Steering Problems.....150
Steering System Diagnosis.....150
Brake Problems.....150
Brake System Diagnosis.....150
Group 70: Hydraulic Diagnostics.....150
Hydraulics - System Problems (PC).....150
Hydraulics - System Diagnosis (PC).....150
Hydraulics - System Problems (PFC).....150
Hydraulics - System Diagnosis (PFC).....150
Hydraulics - Rear Hitch Problems.....150
Hydraulics - Rear Hitch System Diagnosis.....150
Hydraulics - M-SCV and M-ICV Problems.....150
Hydraulics - M-SCV and M-ICV System Diagnosis.....150
Group 90: Cab/Operator Station Diagnostics.....150
HVAC Problems.....150
HVAC System Diagnosis.....150
Seat Problems.....150
Wiper Problems.....150
Section 220: Engine.....236
Group 05: General References.....236
Engine - Summary of References.....238
Engine Information.....239
Group 10: Engine Calibrations, Preliminary Checks, and Operational Checks.....241
Engine Calibrations, Preliminary Checks, and Operational Checks.....241
Group 20: Engine Theory of Operation.....243
Engine Theory of Operation.....243
Group 30: Engine Schematics.....245
Engine Schematics.....245
Group 40: Engine Component and Connector Information.....236
Engine Components.....248
Group 50: Engine Tests and Adjustments.....236
Engine Test Procedures and Adjustments.....251
Dynamometer Test.....252
Section 230: Fuel, Air Intake, Exhaust, and Cooling.....253
Group 05: General References.....253
Fuel, Air Intake, Exhaust, and Cooling - Summary of References.....255
Fuel, Air Intake, Exhaust, and Cooling Information.....256
Group 10: Fuel, Air Intake, Exhaust, and Cooling Calibrations, Preliminary Checks, and Operational Checks.....253
Fuel and Air System Calibrations, Preliminary and Operational Checks.....258
Group 20: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation.....253
Fuel System Theory of Operation.....260
Air Intake System Theory of Operation.....261
Coolant System Theory of Operation.....263
Fan Belt Tensioner Operation.....266
Group 30: Fuel, Air Intake, Exhaust, and Cooling Schematics.....268
Fuel, Air Intake, Exhaust, and Cooling Schematics.....268
Group 40: Fuel, Air Intake, Exhaust, and Cooling Component and Connector Information.....253
Fuel, Air Intake, Exhaust, and Cooling Components.....270
Group 50: Fuel, Air Intake, Exhaust, and Cooling Tests and Adjustments.....253
Intake System Test.....273
Cooling System Leak Test.....275
Thermostat Opening Pressure Test.....277
Fuel System - Fuel Transfer Pump Test.....279
Hand Throttle Lever and Accelerator Pedal Adjustment.....281
Adjust Accelerator Pedal.....283
Section 240A: Electrical General and Theory of Operation.....284
Group 05: General References.....284
Electrical General and Theory of Operation - Summary of References.....286
How to Use Electrical Information.....287
Electrical Designators.....288
Electrical Procedure.....289
Group 20: Theory of Operation.....284
Starting and Charging Theory of Operation.....294
Horn and Accessories Socket Theory of Operation.....295
Air Conditioning Theory of Operation (Cab Tractors).....296
Front Windshield Wiper and Washer Theory of Operation (Cab Tractors).....297
Headlights, Clearance, and Tail Lights Theory of Operation (Cab Tractors).....298
Headlights and Tail Lights Theory of Operation (OOS Tractors).....299
Worklights Theory of Operation (Cab Tractors).....300
Worklights Theory of Operation (OOS Tractors).....301
Section 240B: Electrical Schematics.....302
Group 05: General References.....302
Electrical Schematics - Summary of References.....305
Electrical Schematic Symbols.....307
Wiring Diagram and Schematic Information.....310
How to Use Electrical Schematics Information.....311
Group SE01: Starting, Charging, and Power Supply Schematic (SE01).....316
Starting, Charging, and Power Supply Schematic (SE01).....316
Group SE02: Instrument Cluster Schematic (SE02).....321
Instrument Cluster Schematic (SE02).....321
Group SE03A: VCU Schematic—Power Supply and Rockshaft Control (SE03A).....325
VCU Schematic—Power Supply and Rockshaft Control (SE03A).....325
Group SE03B: VCU Schematic—Drive Train and Lighting Control (SE03B).....329
VCU Schematic—Drive Train and Lighting Control (SE03B).....329
Group SE04: Headlight, License Light, Console Light, and Tail Light Schematic (SE04).....333
Headlight, License Light, Console Light, and Tail Light Schematic (SE04).....333
Group SE05: Work Light Schematic (SE05).....338
Work Light Schematic (SE05).....338
Group SE06: Power Outlet, Horn, and Dome Light Schematic (SE06).....343
Power Outlet, Horn, and Dome Light Schematic (SE06).....343
Group SE07: HVAC System Schematic (SE07).....346
HVAC System Schematic (SE07).....346
Group SE08: Front Windshield System Schematic (SE08).....349
Front Windshield System Schematic (SE08).....349
Group SE09: Auto-Track Universal System Schematic (SE09).....352
Auto-Track Universal System Schematic (SE09).....352
Group SE10: CAN Network Schematic (SE10).....354
CAN Network Schematic (SE10).....354
Section 240C: Electrical Components and Connectors.....355
Group 05: General References.....355
Electrical Components and Connectors - Summary of References.....372
How to Use Electrical Component and Connector Information.....381
How to Use Wire Harness Information.....385
Group 40A: Electrical Assemblies.....355
A064 Vehicle Control Unit (VCU).....388
A064X1 VCU Connector 1.....389
A064X2 VCU Connector 2.....394
A064X3 VCU Connector 3.....400
A600 Display Module (4240).....405
A601 Display Module (4260).....409
A603 ATU 300 Assembly.....413
A604 GPS Receiver SF6000.....416
G001 Battery.....419
G002 Alternator.....421
H001 Horn.....423
P021 Instrument Cluster (ICC).....425
P021X1 Left Hand Connector.....426
P021X2 Right Hand Connector.....429
X006 Power Outlet.....432
X023 7 Pin Trailer Connector.....434
X571 Diagnostic Connector.....436
Group 40B: Sensors.....355
B001 Engine Speed Sensor.....443
B002 Air Restriction Switch.....446
B003 Fuel Level Sender.....449
B004 Engine Oil Pressure Switch.....452
B006 PTO Speed Sensor.....455
B007 Oil Filter Switch.....459
B008 Coolant Temperature Sensor.....462
B009 Wheel Speed Sensor.....465
B015 HVAC Pressure Switch.....468
B019 Right Draft Sensor.....471
B020 Left Draft Sensor.....474
B021 Rockshaft Position Sensor.....477
B026 Load Depth Sensor.....481
B029 Low Temperature Switch.....484
B030 Transmission High Temperature Switch.....487
B031 Transmission Oil Pressure Switch.....490
B036 Safety Switch.....493
B041 Draft Sensor.....496
Group 40C: Lights.....356
E001 Right Headlight.....502
E002 Left Headlight.....505
E003 Front Left Work Light.....508
E004 Front Right Work Light.....510
E005 Rear Right Work Light.....512
E006 Rear Left Work Light.....514
E007 Rear Work Light.....516
E009 Console Light.....518
E010 Dome Light.....520
E013 Left Tail Light.....523
E014 Right Tail Light.....527
E017 Fender Left Work Light.....531
E018 Fender Right Work Light.....533
H034 Front Left Turn Signal Light (Cab).....535
H034 Front Left Turn Signal Light (OOS).....537
H042 Front Right Turn Signal Light (Cab).....539
H042 Front Right Turn Signal Light (OOS).....541
Group 40D: Fuses.....356
F013 Main Power Fuse (60A).....547
F014 Main Power Fuse (60A).....551
F021 OOS Rear Work Light Switch Fuse (10A).....555
Group 40E: Relays.....356
K001 Start Relay.....562
Group 40F: Motors.....357
M001 Start Motor.....571
M002 HVAC Compressor.....576
M003 Front Windshield Wiper.....579
M005 Front Washer Pump.....582
M007 Left Blower Motor.....585