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Volvo EC35C Compact Excavator Workshop Repair Service Manual PDF Electrical Wiring Diagrams - MVOLCOEC35C.zip

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Volvo EC35C Compact Excavators Service Repair Manual


This comprehensive service and repair guide for the Volvo EC35C Compact Excavators includes Electrical Wiring Diagrams and delivers every piece of workshop data you need to maintain, troubleshoot, overhaul, and service the machine just like a professional technician would.


Volvo Construction Equipments EC35C Compact Excavators workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages: 1,691 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


MAIN SECTIONS


0 - GENERAL


1 - STANDARD PARTS, SERVICE


2 - ENGINE WITH MOUNTING AND EQUIPMENT


3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS


4 - POWER TRANSMISSION


5 - BRAKE


6 - STEERING


7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT


8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE


9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM


TABLE OF CONTENTS


0 - GENERAL


00 - DESCRIPTION; COMPLETE MACHINE


Component locations


Description, general


Product plate, description


00 - DESCRIPTION; COMPLETE MACHINE


03 - SPECIFICATIONS


Adjustable boom cylinder, specifications


Air conditioning unit, specifications


Alternator, specifications


Battery, specifications


Boom lifting cylinder, specifications


Bucket cylinder, specifications


Cab, tightening torques


Cab, weight


Control valve, tightening torques


Conversion tables


Cooling system, specification


Counterweight, specifications


Dimensions


Dipper arm cylinder, specifications


Dozer blade cylinder, specifications


Engine, capacities


Engine, specifications_{12-12-55}


Engine, specifications_{12-13-11}


Engine, tighten torques


Frame and track unit, specifications


Fuel feed pump, specifications


Fuel tank, volume


Hydraulic control unit, H-ECU, inputs and outputs


Hydraulic control unit, H-ECU, value list


Hydraulic system, specification


Hydraulic system, tightening torques


Hydraulic tank, specifications


Injectors, specification


Instrument panel, specifications


Lifting capacities


Light bulbs, specification


Lubrication system, specifications


Preheating, specifications_{12-09-13}


Preheating, specifications_{12-09-28}


Pump, specifications_{12-01-13}


Pump, specifications_{12-01-28}


Slew motor, specifications_{12-05-07}


Slew motor, specifications_{12-05-22}


Slew motor, tightening torques


Starter motor, specification


Tightening torques


Track motor, specifications


Track motor, tightening torques


Valve mechanism, specifications


V-ECU, I_O list


V-ECU, value list_{12-08-34}


V-ECU, value list_{12-08-50}


Weight


03 - SPECIFICATIONS


05 - TRANSPORT INSTRUCTIONS


Transporting and lifting the machine


05 - TRANSPORT INSTRUCTIONS


07 - STANDARD TIME


Operation numbers for additional work


07 - STANDARD TIME


08 - TOOL


E-4505


E-tool, 3501 Puller for gear wheel fan pump


Infrared Thermometer


08 - TOOL


09 - MISCELLANEOUS


Hydraulic cylinders, dieseling


Service position 2


Service position 3


Service positions


Welding on the machine


09 - MISCELLANEOUS


1 - STANDARD PARTS, SERVICE


16 - LUBRICANT; FUEL; OTHER FLUID


Alternative fuels


Coolant


Fuel, recommendation


Lubricants, specifications


16 - LUBRICANT; FUEL; OTHER FLUID


17 - SERVICE


Air cleaner primary filter, change


Air cleaner secondary filter, change


Battery condition, check


Cab main filter, replacing


Cleaning prior to repair


Cleanliness, braking and hydraulic system


Coolant, change


Coolant, changing


Coolant, level, check


Crankcase breather system, inspect


Creeping of hydraulic cylinder


Cylinder speed


Deviation when travelling straight ahead


Dust valve, clean


Engine, changing oil and filter


Engine, oil level, check


Engine radiator and hydraulic oil cooler, check (clean when necessary)


Fan belt and_or alternator belt, checking and adjusting tension


Fuel and fuel return hoses, replace


Fuel filter, change


Fuel injectors, inspect_clean and test


Fuel tank sediment, drain


Hoses for boom-, dipper-, and bucketcylinder, replace


Hoses on boom for X1, X2, X3, replace


Hydraulic oil filter, changing


Hydraulic oil level, check


Hydraulic oil tank, changing oil


Hydraulic pressure, checking


Hydraulic pump, suction hose and pressure hose, replace


Loose and loss of bolts, check


Lubrication and service schedules


Lubrication, see lubrication chart


Maintenance service, daily


Maintenance service, every 1000 hours


Maintenance service, every 1500 hours


Maintenance service, every 2000 hours


Maintenance service, every 250 hours


Maintenance service, every 3000 hours


Maintenance service, every 500 hours


Maintenance service, every 50 hours


Measuring condition


Quick coupler lock mechanism, replace


Repairing hydraulic system


Seat belt, replace


Service and maintenance


Service history (included in the respective Operator's manual), fill in


Slewing speed


Starting engine with booster cables


Test-run and check


The machine, check for external damages, cracks and wear damages


Thumb pivot pin, lubricating


Towing, measures


Track gearbox oil level, check


Track running speed


Track tension, adjusting


Track tension, checking_{10-56-46}


Track tension, checking_{10-57-09}


Travel motor gearbox, changing oil_{10-17-00}


Travel motor gearbox, changing oil_{10-17-29}


Travel Speed


Values, creeping of hydraulic cylinder


Values, cylinder speed


Values, deviation when travelling straight ahead


Values, slewing speed


Values, track running speed


Values, travel speed


Valve clearance, checking and adjusting


Warranty inspection 1000 hours


Warranty inspection 100 hours


Water separator, drain


Water separator filter element, change


17 - SERVICE


19 - GENERAL


CE marking and declaration of conformity


Checklist after a fire or heat exposure


Decontamination


Environmental handling for the future


Environmentally hazardous fluids


Environmentally safe handling


Fire prevention measures


Health hazards with paint, plastics and rubber


Pressure setting and leak detection


Safety concerns everybody!


Safety for work on hydraulic systems


Safety rules when servicing


Safety when handling oils and fuel


Safety when handling the machine


Safety when lifting and supporting the machine


Safety when working with air conditioning refrigerant


Safety when working with batteries


Starting with booster batteries


Waste handling


Working in environmentally contaminated areas


Working on the electrical system of the machine


19 - GENERAL


2 - ENGINE WITH MOUNTING AND EQUIPMENT


20 - GENERAL


Engine, capacities


Engine, description_{09-13-31}


Engine, description_{09-14-04}


Engine, description_{09-14-37}


Engine, description_{09-15-18}


Engine, description_{09-15-54}


Engine, description_{09-16-34}


Engine, tighten torques


20 - GENERAL


21 - ENGINE


Camshaft, description


Crankshaft, description


Crankshaft front oil seal, replacing


Cylinder block, description-[5440]


Cylinder block, description


Cylinder compression, testing


Cylinder head, description-[5606]


Cylinder head, description


Engine, installing


Engine, removing


Engine, specifications_{09-10-40}


Engine, specifications_{09-11-47}


Pistons, description-[5343]


Pistons, description


Timing gear, description


Valve cover, description and operation


Valve covers, fitting new gasket_{08-40-18}


Valve covers, fitting new gasket_{08-41-58}


Valve mechanism, description-[5240]


Valve mechanism, description


Valve mechanism, specifications


Valves, adjusting


21 - ENGINE


22 - LUBRICATING SYSTEM


Lubrication system, description


Lubrication system, specifications


Oil pump, description_{08-32-37}


Oil pump, description_{08-33-04}


Oil pump, replacing_{08-28-37}


Oil pump, replacing_{08-32-02}


22 - LUBRICATING SYSTEM


23 - FUEL SYSTEM


Fuel feed pump, description


Fuel feed pump, specifications


Fuel filter_water separator, description


Fuel pump, installing


Fuel pump, removing


Fuel system, description


Fuel tank, description


Fuel tank, installing


Fuel tank, removing


Fuel tank, volume


Idling speed, checking and adjusting


Injection pump, removing


Injection timing, checking


Injectors, description


Injectors, specification


23 - FUEL SYSTEM


25 - INLET & EXHAUST SYSTEM


Air cleaner, description


Air cleaner, installing


Air cleaner, removing


Preheating coil, replacing


Preheating, specifications-[0017]


Schematic


Silencer, installing


Silencer, removing


25 - INLET & EXHAUST SYSTEM


26 - COOLING SYSTEM


Alternator, specifications-[5147]


Coolant pump, installing


Coolant pump, removing


Cooling system, description


Cooling system, specification


Fan belt and_or alternator belt, checking and adjusting tension


Fan belt and_or alternator belt, replacing


Radiator, installing


Radiator, removing


Thermostat, replacing


26 - COOLING SYSTEM


27 - ENGINE CONTROL


Auto idling device, description


Automatic idling device, installing


Automatic idling device, removing


Cold start device, description


27 - ENGINE CONTROL


3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS


30 - GENERAL


Checking electrical cabling and connectors


Collection of basic data


DC current measurement


DC voltage measurement


Diode check procedure


Electrical system, special instructions for servicing, action when working on machine

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