Mercedes-Benz 124 W124 S124 C124 A124 V124 Workshop Repair Manual PDF - MMB124OPEK.zip
Full service and repair manual featuring Electrical Wiring Diagrams for the Mercedes-Benz W124/S124/C124/A124/V124/F124/VF124 Series, packed with every technical detail you need to service, troubleshoot, fix, and rebuild your vehicle just like a pro.
Covering every Mercedes-Benz Typ 124 model (Petrol & Diesel, 4MATIC), this workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
200/200 T, 200 E/200 TE, 200 CE, 230 E/230 TE, 230 CE, 260 E, 300 E/TE, 300 CE, 300 E-24/300 CE-24/300 TE-24 valve, 400 E, 500 E, 200 D/200 TD, 250 D/250 TD, 300 D/300 TD, E 200, E 220, E 250 Diesel, E 280, E 300 Diesel, E 320, E 420, E 500...
PRODUCT DETAILS:
Total Pages: 7,451 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Mercedes-Benz Type 124 All Models Repair Service Manual.pdf
MAIN SECTIONS
000_Overall Vehicle....3
00 - Overview of test descriptions Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120....6
00 - Summary of test descriptions Diagnosis - Body Models 124, 129, 140, 163, 168, 170, 202, 208, 210....8
00 - Use of Diagnosis Manual Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120....11
00.00 - 00 - Overview of test descriptions Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0up00x)....13
00.00 - 00 - Overview of test descriptions Diagnosis - Information_Communication Models 124, 129, 140, 170, 202, 210 (dh0000pi0up00x)....15
00.00 - 00 - Preface Diagnosis Manual Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00vt00x)....16
00.00 - 00 - Summary of test descriptions Diagnosis - Body Models 124, 129, 140, 163, 168, 170, 202, 208, 210 (dh0000pa0up00x)....17
00.00 - 00 - Survey of test descriptions Diagnosis Chassis Models 124, 129, 140, 170, 202, 210 (dh0000pf0up00x)....20
00.00 - 00 - Use of Diagnosis Manual Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0an00x)....21
00.00 - 00 - Use of the diagnosis manual Diagnosis; Chassis - Body - Climate control - Information_Communication Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00an00x)....23
00.00 - Connecting and using test equipment (ad00.00-p-1000az)....25
00.10 - Check gear capacity (ar00.10-p-1010a)....26
00.19 - General repair methods for wiring harness (ar00.19-p-0100a)....29
00.19 - Overall network (GVN), basic function (gf00.19-p-9900a)....33
00.19 - Removing contacts from plugs and connectors (ar00.19-p-0120a)....35
00.19 - Repair wiring harness as per specified repair method (ar00.19-p-0001a)....41
00.20 - 0006 - Overview, model, work sheet, order no. Models 107 from 8_85, 124_129_140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0000pkwvt06x)....43
00.20 - 0053 - Visual inspection for missing components, leakage assemblies, chafing points, line position Models; 107 from 08_85, 124, 126 from 09_85, 129, 140, 201 from 01_85 (wh0053pkw0000x)....44
00.20 - 0090 - Checking chassis and supporting body components for damage and corrosion Models 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0090pkw0000x)....56
00.20 - 1st care service 10000 - 12500 km, additional between the maintenance services every 10000 km_annually (ap00.20-p-1220a)....58
00.20 - Check all visible parts for leaks and damage (ap00.20-p-0053ba)....59
00.20 - Economy service - vehicles older than 4 years (ap00.20-p-0008a)....62
00.20 - Inspect chassis and load-bearing body parts for damage and corrosion (ap00.20-p-0090ba)....67
00.20 - Inspection between 1,000 and 5,000 km (ap00.20-p-0012a)....70
00.20 - Inspection service every 15000 km_annually (ap00.20-p-0013a)....71
00.20 - Maintenance (ap00.20-p-0000a)....73
00.20 - Maintenance (ap00.20-p-0000c)....74
00.20 - Maintenance service every 20 000 km_2 years (ap00.20-p-0005b)....75
00.20 - Maintenance service every 30 000 km_2 years (ap00.20-p-0014a)....79
00.20 - Overview of check before driving into working area (ap00.20-p-0062u)....83
00.40 - Directory of additional operating fluids (bb00.40-p-0300zz)....84
00.40 - General list (bb00.40-p-0000zz)....85
00.40 - List of fuels (bb00.40-p-0100zz)....86
00.40 - List of lubricants (bb00.40-p-0200zz)....87
00.40 - Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)....88
00.60 - Raise_lower vehicle with vehicle lift (ar00.60-p-1006a)....93
00.60 - Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a)....95
001_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase....96
01.00 - Check for cylinder leakage (ar01.00-p-1300ha)....100
01.00 - Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)....103
01.00 - Combustion engine mechanical components, basic function (gf01.00-p-9900a)....104
01.00 - Combustion engine, basic function (gf01.00-p-9901a)....107
01.00 - Disconnecting, connecting engine wiring harness (ar01.00-p-2410a)....108
01.00 - Inspect cylinders with a light probe (ar01.00-p-0200ha)....110
01.00 - Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)....113
01.00 - Test compression pressure (ar01.00-p-1200a)....114
01.00 - Testing compression pressure (ar01.00-p-1200hw)....116
01.10 - 0015 - Checking cylinders for leaks Engines 601, 602 (except 602.98), 603 (ra01006010015x)....118
01.10 - 0020 - Illuminating the cylinder Engines 601, 602 (except 602.98), 603 (ra01006010020x)....124
01.10 - 0101 - Engine oil and filter change Models; 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 All engines (wh0101pkw0000x)....126
01.10 - Cranking engine with starter (ar01.10-p-0110a)....140
01.10 - Remove_install engine (ar01.10-p-2400a)....141
01.10 - Remove_install engine (ar01.10-p-2400hx)....144
01.10 - Removing and installing carrier of power steering pump (ar01.10-p-4190a)....148
01.10 - Removing and installing generator bracket (ar01.10-p-4200b)....149
01.10 - Technical modifications Engine Removal_installation of engine, crankcase, cylinder head, crankcase ventilation Engines 601, 602 (except 602.98), 603 (ra0100601ta00x)....150
01.20 - 0040 - Crankcase ventilation - Function A. Standard version, B.Naturally aspirated and turbo-engines with exhaust gas re-circulation, Engines 601, 602 (except 602.98), 603 (ra01006010040x)....151
01.20 - Crankcase ventilation function description contents (gf01.20-p-0999ag)....158
01.20 - Removing and installing spark plug shaft seals (ar01.20-p-5020a)....159
01.30 - 0400 - Repair notes for the cylinder heads and gaskets A. Engine 601, B. Engines 602 (except 602.98), 603 (ra01006010400x)....160
01.30 - 0410 - Refinishing the precombustion chamber sealing surface Engines 601, 602 (except 602.98), 603 (ra01006010410x)....168
01.30 - 0416 - Modifications to the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010416x)....174
01.30 - 0417 - Removal and installation of the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010417x)....181
01.30 - 0418 - Facing cylinder head contact face Engines 601, 602 (except 602.98), 603 (ra01006010418x)....189
01.30 - 0420 - Pressure test of the cylinder head Engines 601, 602 (except 602.98), 603 (ra01006010420x)....193
01.30 - Check_face-grind cylinder head contact surfaces (ar01.30-p-7162a)....195
01.30 - Cleaning oil gallery in cylinder head (ar01.30-p-5450a)....197
01.30 - Remove_install cylinder head (ar01.30-p-5800a)....198
01.30 - Remove_install cylinder head (ar01.30-p-5800hx)....202
01.30 - Remove_install front cover on cylinder head (ar01.30-p-5700a)....206
01.30 - Repairing spark plug thread (ar01.30-p-5440a)....207
01.40 - 0130 - Knocking out and inserting the steel balls in the main oil duct Engines 601, 602 (except 602.98), 603 (ra01006010130x)....208
01.40 - 0140 - Replacement of the core hole plug caps in the crankcase Engines 601, 602 (except 602.98), 603 (ra01006010140x)....211
01.40 - 0211 - Modifications to the timing case cover Engines 601, 602 (except 602.98), 603 (ra01006010211x)....214
01.40 - 0222 - Removal and installation of the end cap Engines 601, 602 (except 602.98), 603 (ra01006010222x)....217
01.40 - Boring and honing cylinder bores (ar01.40-p-9291aw)....221
01.40 - Clean main oil gallery, seal (ar01.40-p-8500a)....223
01.40 - Cleaning, sealing oil return gallery in crankcase (ar01.40-p-8510a)....224
01.40 - Installing cylinder liner (ar01.40-p-9273aw)....225
01.40 - Machining crankcase contact surface (ar01.40-p-9133a)....226
01.40 - Machining the crankcase contact surface (ar01.40-p-9133aw)....228
01.40 - Measuring cylinder bores (ar01.40-p-9202aw)....231
01.40 - Measuring, boring and honing cylinder bores (ar01.40-p-9201a)....233
01.40 - Remove cylinder liner (ar01.40-p-9272aw)....235
01.40 - Remove_install end cover (ar01.40-p-8913ha)....237
01.40 - Remove_install timing case cover (ar01.40-p-8000a)....240
01.40 - Remove_install timing case cover (ar01.40-p-8000hx)....245
01.40 - Replace core plugs in crankcase (ar01.40-p-8499ha)....248
01.40 - Widening cylinder bore in crankcase (ar01.40-p-9271aw)....250
01.45 - 0315 - Design differences and modifications to oil pans Engines 601, 602 (except 602.98), 603 (ra01006010315x)....252
01.45 - Remove_install oil pan (ar01.45-p-7500a)....258
01.45 - Remove_install oil pan (ar01.45-p-7500hz)....260
003_Crank Assembly....262
03.00 - 0345 - Checking and correcting adjustment of TDC sensor Engines 601, 602 (except 602.98), 603 (ra03006010345x)....264
03.00 - Technical modifications Crank assembly Engines 601, 602 (except 602.98), 603 (ra0300601ta02x)....270
03.00 - Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az)....271
03.10 - 0317 - Modifications to the pistons Engines 601, 602 (except 602.98), 603 (ra03006010317x)....272
03.10 - Check_repair connecting rod (ar03.10-p-6111aw)....279
03.10 - Connecting rod as-built configuration (gf03.10-p-0800a)....284
03.10 - Remove_install piston (ar03.10-p-7021a)....285
03.10 - Remove_install piston rings (ar03.10-p-7311a)....289
03.10 - Removing _ installing a piston (ar03.10-p-7021aw)....292
03.10 - Repairing connecting rod (ar03.10-p-6111a)....297
03.20 - 0318 - Checking and reconditioning the crankshaft Engines 601, 602 (except 602.98), 603 (ra03006010318x)....300
03.20 - 0321 - Modifications to the crankshaft Engines 601, 602 (except 602.98), 603 (ra03006010321x)....309
03.20 - 0327 - Replacement of the rear crankshaft radial sealing ring Engines 601, 602 (except 602.98), 603 (ra03006010327x)....314
03.20 - 0330 - Removal and installation of radial ball bearing in crankshaft Engines 601, 602 (except 602.98), 603 (ra03006010330x)....318
03.20 - 0350 - Removal and installation of the crankshaft sprocket Engines 601, 602 (except 602.98), 603 (ra03006010350x)....321
03.20 - 0500 - Installing, removing retaining lock for crankshaft_ring gear Engines 601, 602 (except 602.98), 603 (ra03006010500x)....326
03.20 - Measure crankshaft and remount in bearings (ar03.20-p-4355ag)....329
03.20 - Measure crankshaft and remount in bearings (ar03.20-p-4355aw)....333
03.20 - Remove_install crankshaft (ar03.20-p-4351a)....337
03.20 - Removing, installing grooved ball bearing of crankshaft (ar03.20-p-8400ha)....338
03.20 - Replacing front crankshaft radial seal (ar03.20-p-3000a)....339
03.20 - Replacing front crankshaft radial seal (ar03.20-p-3000hw)....340
03.20 - Replacing rear crankshaft radial seal (ar03.20-p-3063ha)....341
03.30 - 0420 - Refinishing flywheel Engines 601, 602 (except 602.98), 603 (ra03006010420x)....343
03.30 - 0430 - Replacement of the flywheel ring gear Engines 601, 602 (except 602.98), 603 (ra03006010430x)....345
03.30 - Remove_install belt pulley_vibration damper (ar03.30-p-1600a)....347
03.30 - Remove_install flywheel _ drive plate (ar03.30-p-8001a)....349
03.30 - Remove_install flywheel _ drive plate (ar03.30-p-8001hw)....351
03.30 - Removing and installing belt pulley_vibration damper (ar03.30-p-1600hw)....354
03.30 - Removing and installing retaining lock for crankshaft_ring gear (ar03.30-p-5000ha)....356
03.30 - Removing, installing needle bush in two-mass flywheel (ar03.30-p-8400a)....359
03.30 - Riemenscheibe_Schwingungsda¨mpfer Bauzustand (gf03.30-p-0800ag)....361
005_Engine Timing....362
05.00 - Checking hydraulic valve clearance compensating elements (ar05.00-p-2010hw)....364
05.00 - Engine management, basic function (gf05.00-p-9901a)....365
05.00 - Inspecting hydraulic valve clearance compensation elements (ar05.00-p-2010a)....367
05.00 - Remove_install hydraulic valve clearance compensating elements (ar05.00-p-2011a)....369
05.00 - Removing, installing hydraulic valve clearance compensation elements (bucket tappets) (ar05.00-p-2011hx)....370
05.00 - Technical modifications Passenger cars Engine timing (bt05.00-z-9999az)....371
05.10 - 0310 - Removal and installation of the chain tensioner Engines 601, 602 (except 602.98), 603 (ra05006010310x)....372
05.10 - 0330 - Removal and installation of the tensioner rail Engines 601, 602 (except 602.98), 603 (ra05006010330x)....375
05.10 - 0341 - Removal and installation of the guiding rails A. In cylinder head, B. In timing case Engines 601, 602 (except 602.98), 603 (ra05006010341x)....377
05.10 - 0437 - Removal and installation of the pressure oil pump drive Engines 601, 602 (except 602.98), 603 (ra05006010437x)....382
05.10 - Remove_install chain tensioner (ar05.10-p-7800a)....384
05.10 - Remove_install slide rail in cylinder head (ar05.10-p-8432a)....386
05.10 - Removing, installing crankshaft gear (ar05.10-p-4600a)....387
05.10 - Removing, installing guide rail in timing case cover (ar05.10-p-8484a)....389
05.10 - Removing, installing tensioning rail (ar05.10-p-8127a)....391
05.10 - Replacing timing chain (ar05.10-p-7601a)....393
05.10 - Replacing timing chain (ar05.10-p-7601hx)....395
05.10 - Steuerkettentrieb Bauzustand (gf05.10-p-0800ag)....397
05.20 - 0220 - Removal and installation of the camshaft Engines 601, 602 (except 602.98), 603 (ra05006010220x)....398
05.20 - Checking basic position of camshafts (ar05.20-p-6010a)....407
05.20 - Checking basic position of camshafts (ar05.20-p-6010hw)....409
05.20 - Checking camshaft timing (ar05.20-p-6015hw)....410
05.20 - Checking operation of camshaft adjuster (ar05.20-p-7290a)....412
05.20 - Remove_install camshaft adjusters (ar05.20-p-7201a)....414
05.20 - Remove_install camshafts (ar05.20-p-6992a)....416
05.20 - Sealing camshaft oil bore (ar05.20-p-7300a)....421
05.20 - Set basic position of camshafts (ar05.20-p-6020a)....422
05.20 - Table of contents for function description Camshaft adjustment (gf05.20-p-0999ag)....424
05.30 - 0260 - Checking the valve springs Engines 601, 602 (except 602.98), 603 (ra05006010260x)....425
05.30 - 0285 - Checking and replacement of the valve guides Engines 601, 602 (except 602.98), 603 (ra05006010285x)....427
05.30 - 0290 - Replacement of the valve seat rings Engines 601, 602 (except 602.98), 603 (ra05006010290x)....433
05.30 - 0291 - Machining the valve seats Engines 601, 602 (except 602.98), 603 (ra05006010291x)....438
05.30 - Check, remove_install valve guides (ar05.30-p-3731b)....442
05.30 - Checking and machining valves (ar05.30-p-4201hw)....445
05.30 - Machine valve seat rings (ar05.30-p-4511a)....448
05.30 - Remove_install valve springs and_or valve stem seals (ar05.30-p-3500a)....450
05.30 - Remove_install valves (ar05.30-p-3511a)....453
05.30 - Removing and installing valve springs and_or valve stem seals (ar05.30-p-3500hx)....455
05.30 - Technical modifications Engine timing, valves Engines 601, 602 (except 602.98), 603 (ra0500601ta03x)....457
007_Mixture Formation....458
07.00 - 0002 - List of models and components Engines 602.96, 603.96_97 TURBO (ra07016020002x)....471
07.00 - 0400 - Wiring diagrams Engines 602.96, 603.96_97 TURBO in Models 124, 126, 201 (ra07016020400x)....474
07.00 - A - Test and adjustment Data 00 - Test values with ignition ON and starting speed All Engines (dh0a00pm00000x)....495
07.00 - B3 - Test and Adjustment Operations 51 - Testing engine output and exhaust emissions All Engines (dh0b03pm00051x)....501
07.00 - C - Diagnosis test equipment 60 - Diagnosis test All engines (dh0c00pm00060x)....505
07.00 - C - Diagnostic Testers 11 - General All Engines (dh0c00pm10011x)....508
07.00 - C - Diagnostic Testers 12 - Fault Analysis All Engines (dh0c00pm10012z)....509
07.00 - C - Diagnostic Testers 13 - Test procedure engine not running All Engines (dh0c00pm10013z)....510
07.00 - C - Diagnostic Testers 14 - Test procedure engine running All Engines (dh0c00pm10014z)....511
07.00 - C - Diagnostic Testers 21 - Fault code with diagnostic testers All Engines (dh0c00pm10021x)....512
07.00 - C - Diagnostic Testers 31 - Connection diagram All Engines (dh0c00pm10031x)....515
07.00 - C - Diagnostic Testers 32 - Connection diagram single-circuit ignition system Engines 102, 103, 116, 117 KE and 104 KE_LH (dh0c00pm10032x)....516
07.00 - C - Diagnostic Testers 42 - Diagnostic Test - Start Test All Engines (dh0c00pm10042x)....518
07.00 - C - Diagnostic Testers 45 - Diagnostic Test - Engine setting All Engines (dh0c00pm10045x)....521
07.00 - C - Diagnostic Testers 48 - Diagnostic test All Engines (dh0c00pm00048x)....523
07.00 - C - Diagnostic Testers 49 - Diagnostic test - Engine output test All Engines (dh0c00pm10049x)....551
07.00 - C - Diagnostic Testers 50 - Diagnostic test - Special signals All Engines (dh0c00pm10050x)....552
07.00 - C - Diagnostic testers 41 - Diagnostic test - Overview All Engines (dh0c00pm10041x)....565
07.00 - C - Diagnostic testing devices 35 - Connection diagram, zero signal high voltage distribution All Engines (dh0c00pm00035x)....566
07.00 - D - Diagnosis Paths 11_1 - Complaint - Starting behavior_Starting time All Engines (dh0d00pm11101x)....567
07.00 - D - Diagnosis Paths 11_2 - Complaint - Idling not smooth, surging_misfiring All Engines (dh0d00pm11102x)....568
07.00 - D - Diagnosis Paths 11_3 - Complaint - Poor throttle response_Transition fault All Engines (dh0d00pm11103x)....569
07.00 - D - Diagnosis Paths 11_4 - Complaint - Poor output_Fuel consumption All Engines (dh0d00pm11104x)....570
07.00 - Exhaust emission test I (ar07.00-p-1000a)....571
07.00 - Technical modifications Passenger cars Mixture formation (bt07.00-z-9999az)....572
07.03 - Remove fuel distributor with injection valves (ar07.03-p-1450d)....573
07.03 - Removing and installing injection valves (ar07.03-p-6522d)....575
07.07 - Removing and installing hot film mass air sensor (ar07.07-p-1453d)....576
07.08 - Combustion engine control unit, basic function (gf07.08-p-9890a)....577
07.10 - Heat management, basic function (gf07.10-p-9900a)....578
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) A. General Engines 602.96, 603.96_97 Turbo (ra07216020a10x)....579
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) B. Location of components Engines 602.96, 603.96_97 Turbo (ra07216020b10x)....580
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) C. Function diagrams Engines 602.96, 603.96_97 Turbo (ra07216020c10x)....590
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) D. Influencing variables of EDS Engines 602.96, 603.96_97 Turbo (ra07216020d10x)....600
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) E. ELR Engines 602.96, 603.96_97 Turbo (ra07216020e10x)....607
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) F. Exhaust gas recirculation (ARF) Engines 602.96, 603.96_97 Turbo (ra07216020f10x)....609
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) G. Recirculting air control Engines 602.96, 603.96_97 Turbo (ra07216020g10x)....611
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) H. Charge pressure control (P2 control) Engines 602.96, 603.96_97 Turbo (ra07216020h10x)....613
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) I. System diagnostics Engines 602.96, 603.96_97 Turbo (ra07216020i10x)....617
07.11 - 0010 - Function of injection system U. Electronic diesel system (EDS) J. Location and function of components Engines 602.96, 603.96_97 Turbo (ra07216020j10x)....618
07.11 - 0010 - Function of the injection system B. Fuel circuit Engines 602.96, 603.96_97 TURBO (ra07026020010x)....639
07.11 - 0010 - Function of the injection system C. Fuel prefilter (43) Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07036020010x)....642
07.11 - 0010 - Function of the injection system D. Fuel filter (42) Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07046020010x)....643
07.11 - 0010 - Function of the injection system E. Fuel preheater (148) Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07056020010x)....644
07.11 - 0010 - Function of the injection system F. Fuel pump (3) Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07066020010x)....645
07.11 - 0010 - Function of the injection system G.Start of delivery adjusting device Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07076020010x)....647
07.11 - 0010 - Function of the injection system H. Reverse flow damping valve in delivery valve holder - Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07086020010x)....648
07.11 - 0010 - Function of the injection system I. Injection timer Engines 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07096020010x)....649
07.11 - 0010 - Function of the injection system J. RSF governor Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07106020010x)....650
07.11 - 0010 - Function of the injection system K. Intake manifold pressure compensator (ALDA) - Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07116020010x)....655
07.11 - 0010 - Function of the injection system L. Control rod travel sensor (L7) Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07126020010x)....657
07.11 - 0010 - Function of the injection system M.Reference impulse verification (RIV) Engine 602.96, 603.96_97 TURBO - (Model 463.3 pay attention to varations) (ra07136020010x)....658
07.11 - 0010 - Function of the injection system N. Electronic idle speed control(ELR) Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07146020010x)....659
07.11 - 0010 - Function of the injection system P. Facet pintle nozzle Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07166020010x)....663
07.11 - 0010 - Function of the injection system Q. Nozzle holder Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07176020010x)....664
07.11 - 0010 - Function of the injection system R. Oblique injection Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07186020010x)....666
07.11 - 0010 - Function of the injection system S. Injection lines Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to variations) (ra07196020010x)....667
07.11 - 0010 - Function of the injection system T. Vacuum engine stop with car key (glow-start switch) - Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07206020010x)....668
07.11 - 0010 - Function of the injection system V. Engine overload protection Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07226020010x)....671
07.11 - 0010 - Function of the injection system W. Handling electronic control units after accident repair Engine 602.96, 603.96_97 TURBO (Model 463.3 pay attention to deviations) (ra07236020010x)....674
07.11 - 0195 - A. Testing exhaust gas recirculation Engines 601.911_912 up to 01_93, 602, 603 (ra0701601a195x)....675
07.11 - 0500 - Vacuum diagrams 17 - Engine 603 (A),(CH),(S) Model year 1989 Vacuum circuit diagram, Exhaust gas recirculation with manual transmission (ra0701601q500x)....689
07.11 - 0500 - Vacuum diagrams 18 - Engine 603 (A),(CH),(S) and Code 830 Model year 1989 Vacuum circuit diagram, Exhaust gas recirculation with automatic transmission (ra0701601r500x)....690
07.11 - 0760 - Checking start of delivery - Engines 601, 602, 603 with ERG A. With position sensor (governor impulse method), B. With digital tester (governor impulse method) (wh0760pkw0002x)....691
07.11 - 0761 - Adjustment of start of delivery (following check) Engines 601,602,603 with EGR - A. With position sensor (governor impulse method) B. With digital tester (governor impulse method) (wh0761pkw0000x)....696
07.11 - 1842 - Testing vacuum engine stop for leaks Engines 602.96, 603.96_97 Turbo in Models 124, 126, 201 (ra07a16021842x)....700
07.12 - 0001 - Additional designations for models and components Engines 602.96, 603.96_97 TURBO (ra07016020001x)....702
07.12 - 0004 - Vehicle features Engines 602.96, 603.96_97 TURBO (ra07016020004x)....704
07.12 - 0007 - Key to code of injection pump type plate A. Key to code, B. Location of components on injection pump Engines 602.96, 603.96_97 TURBO (ra07016020007x)....719
07.12 - 0010 - Function of the injection system A. Lubrication of injection pump Engines 602.96, 603.96_97 TURBO (ra07016020010x)....721
07.12 - 0250 - Retrofitting a damper with restriction orifice (J_USA) Engine 603.96 TURBO in Models 124, 126 (ra07016020250x)....722
07.12 - 0500 - B. Vacuum Circuit Diagrams Engine 603.96 in Model 124 (ra0701602b500x)....729
07.12 - 0500 - D. Vacuum Circuit Diagrams Engine 603.96 in Model 124 (J) Model Year 1988 (ra0701602d500x)....731
07.12 - 0500 - E. Vacuum Circuit Diagrams Engine 603.96 in Model 124 (USA) Federal_Calif. from MY 1987 Engine 603.96 in Model 126 Calif. from MY 1987 (ra0701602e500x)....733
07.12 - 0500 - F. Vacuum Circuit Diagrams Engine 603.96 in Model 126 (USA) Federal Model Year 1986 (ra0701602f500x)....735
07.12 - 0500 - H. Vacuum Circuit Diagrams Engine 603.96 in Model 124 (ra0701602h500x)....737
07.12 - 0500 - K. Vacuum Circuit Diagrams Engine 602.962, 603.96 with A_T in Model 124 (Standard) (ra0701602k500x)....738
07.12 - 0500 - L. Vacuum Circuit Diagrams Engine 602.962, 603.96 with A_T in Model 124 (A),(FIN) (ra0701602l500x)....739
07.12 - 0500 - X. Vacuum Circuit Diagrams Engine 603.96 with A_T in Model 124 Basic Version Code 620 as of 06_91, (A),(FIN),(J) Model Year 1992 (ra0701602x500x)....740
07.12 - 1100 - Testing and adjustment of the engine Engines 602.96, 603.96_97 TURBO (ra07016021100x)....741
07.12 - 1120 - Testing the electronic diesel system (EDS) C. Engine 603.96 TURBO - Model 124 (J), model year 1988 a. Short-test, b. Troubleshooting plan EDS, c. Function test ELR_ARF (ra07016021123x)....748
07.12 - 1203 - Testing the engine output and exhaust on the roller dynamometer Engines 602.96, 603.96_97 TURBO (ra07016021203x)....760
07.12 - 1333 - Determination of the fuel consumption by a road test Engines 602.96, 603.96_97 TURBO (ra07016021333x)....772
07.12 - 1820 - Testing control rod travel sensor Model year 1986_87 (J)(USA) only Engines 602.96, 603.96_97 TURBO (ra07016021820x)....773
07.12 - 1826 - Testing and setting the vacuum control valve Engines 602.96, 603.96_97 TURBO (ra07016021826x)....777
07.12 - 1841 - Testing electronic idle speed control with_without anti-jerk control Engines 602.96, 603.96_97 TURBO with test coupling (ra07016021841x)....780
07.12 - 1855 - Replacement of the electronic idle speed control (ELR) Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016021855x)....795
07.12 - 1856 - Replacement of the anti-jerk control (ARA) Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016021856x)....796
07.12 - 2006 - Testing the electronic idle speed control Engine 603.96 Standard, without test coupling (X92 or X11_4) (ra07016022006x)....798
07.12 - 2053 - Checking and adjustment of the idling speed Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016022053x)....806
07.12 - 6712 - Testing the injection nozzles Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016026712x)....811
07.12 - 6750 - Adjustment of the injection nozzles (after testing) Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016026750x)....812
07.12 - 6810 - Removal and installation of the injection nozzle Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016026810x)....815
07.12 - 8050 - Servicing the timing device Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028050x)....817
07.12 - 8240 - Testing start of delivery using the position sensor Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028240x)....818
07.12 - 8244 - Testing start of delivery using the digital tester (RIV method) Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028244x)....821
07.12 - 8300 - Adjustment of the start of delivery following test A. Using position sensor (RIV method), B. Using digital tester (RIV method) Engines 602.96, 603.96_97 TURBO - in Models 124, 126, 140, 201 (ra07016028300x)....826
07.12 - 8410 - Removal and installation of the injection pump Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028410x)....832
07.12 - 8618 - Replacement of the vacuum unit Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028618x)....839
07.12 - 8627 - Replacement of the pressure valve seal Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028627x)....840
07.12 - Technical modifications Diesel Injection system Engines 602.96, 603.96_97 TURBO (ra0701602ta01x)....841
07.13 - B3 - Test and adjustment work; Testing engine output and exhaust emissions 31 - All Engines (dh0b03p100031x)....845
07.14 - 8014 - Removal and installation of the injection timer Engines 602.96, 603.96_97 TURBO in Models 124, 126, 140, 201 (ra07016028014x)....848
07.17 - Removing and installing diaphragm pressure regulator (ar07.17-p-1450d)....854
07.32 - A - Test and adjustment Data 24 - Engine 103.980_981_982_983_984_985 as of 09_87 (dh0a00pm00024x)....856
07.32 - Check, adjust idle speed, emission level_lambda control (KE) (ap07.32-p-0750a)....861
07.51 - 0004 - Function description Vehicle features HFM_PMS-injection (ra0705hfm0004x)....865
07.51 - 0010 - Function description Function diagrams A. Engine 104 HFM, B. Engine 111 HFM, C. Engine 111 PMS HFM_PMS-injection (ra0705hfm0010x)....867
07.51 - 0015 - Function description Location of components A. Engine 104 HFM, B. Engine 111 HFM, C. Engine 111 PMS HFM_PMS-injection (ra0705hfm0015x)....873
07.51 - 0020 - Function description Influencing parameters at the control unit A. Engine 104 HFM, B. Engine 111 HFM, C. Engine 111 PMS HFM_PMS-injection (ra0705hfm0020x)....889
07.51 - A - Test and adjustment Data 43 - Engine 111.960 as of 10_92 up to 02_94, 111.961 as of 02_93 up to 02_94 (dh0a00pm00043x)....895
07.51 - A - Test and adjustment Data 44 - Engine 111.941 (Japan) as of 06_94 and 111.960_961 as of 03_94 (dh0a00pm00044x)....897
07.51 - B1 - Test and Adjustment Operations 22 - Testing, adjusting engine Engine 104 HFM, 111 HFM_PMS (dh0b01pm10022x)....900
07.51 - B2 - Test and Adjustment Operations 42 - Testing, adjusting idle speed Engine 104 HFM, 111 HFM_PMS (dh0b02pm10042x)....904
07.51 - C - Diagnosis test equipment 37 - Connecting diagram for rotorless high-voltage distributor Engine 111 HFM-SFI_PEC_ME-SFI (dh0c00pm00037x)....905
07.51 - Check idle, emission level_lambda control and readjust (HFM sequential multiportfuel injection_ignition system) (ap07.51-p-0750a)....909