Suzuki Swift & Swift Sport RS413 RS415 RS416 1300GTi Workshop Repair Manual PDF 1988-2010 - MSZKSWFOPMK.zip
A complete service and repair guide featuring Electrical Wiring Diagrams for the Suzuki Swift and Swift Sport, packed with everything you need to service, troubleshoot, fix, and rebuild your vehicle to the standards of a professional technician.
Included in the Suzuki Swift and Swift Sport workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 5,332 pages (2.3 GB)
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Suzuki Swift (RS413/RS415) Series Service Manual
Suzuki Swift Sport Service Manual
Suzuki Swift RS415 Service Manual
Suzuki Swift RS413/RS415/RS416 Service Manual
Suzuki Swift 1300GTi Service Manual
Suzuki Swift (a.k.a. Cultus 2. Generation, Geo Metro, Pontiac Firefly, Holden Barina, Subaru Justy, Chevrolet Swift) (SF310, SF413, SF416) Service Manual 1988-2003 (EN / DE / ES / FR)
Model A: SWIFT (RS413/RS415) 2004~
Model B: SWIFT (RS413D) 2005.05~
Model C: SWIFT (RS413/RS415/RS416/RS413D) 2006.06~
Model D: SWIFT (RS SERIES) 2007.10~
Language: English Italian Dutch French German Hungarian Spanish Slovak
MANUAL LIST...0
IMPORTANT...1
FOREWORD...3
TABLE OF CONTENTS...5
Precautions...7
Precautions...8
Precautions...8
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System...8
General Precautions...10
Warning for Wheel (with tire) Removal...13
Precautions for Catalytic Converter...13
Precautions for Installing Mobile Communication Equipment...13
Precaution for CAN Communication System...14
Precautions for Electrical Circuit Service...14
Air Bag Warning...16
Air Bag System Service Warning...16
Fastener Caution...16
Suspension Caution...16
Wheels and Tires Caution...16
Brake Caution...17
Repair Instructions...17
Electrical Circuit Inspection Procedure...17
Intermittent and Poor Connection Inspection...19
General Information...21
General Information...22
General Description...22
Abbreviations...22
Symbols...23
Wire Color Symbols...23
Fasteners Information...24
Vehicle Lifting Points...26
Engine Supporting Points...27
Vehicle Identification Number...28
Engine Identification Number...28
Transmission Identification Number...28
Component Location...29
Warning, Caution and Information Labels Location...29
Maintenance and Lubrication...31
Precautions...31
Precautions for Maintenance and Lubrication...31
Scheduled Maintenance...31
Maintenance Schedule under Normal Driving Conditions...31
Maintenance Recommended under Severe Driving Conditions...32
Repair Instructions...33
Accessory Drive Belt Inspection...33
Accessory Drive Belt Replacement...34
Valve Lash (Clearance) Inspection...34
Engine Oil and Filter Change...34
Engine Coolant Change...35
Exhaust System Inspection...36
Spark Plug Replacement...36
Air Cleaner Filter Inspection...36
Air Cleaner Filter Replacement...36
Fuel Lines and Connections Inspection...36
Fuel Filter Replacement...36
Fuel Tank Inspection...37
PCV Valve Inspection...37
Fuel Evaporative Emission Control System Inspection...37
Brake Discs and Pads (Front) Inspection...37
Brake Drums and Shoes (Rear) Inspection...37
Brake Hoses and Pipes Inspection...38
Brake Fluid Replacement...38
Brake Lever and Cable Inspection...38
Clutch Fluid Inspection...38
Tires Inspection...39
Wheel Discs Inspection...39
Wheel Bearing Inspection...39
Suspension System Inspection...39
Steering System Inspection...39
Drive Shaft (Axle) Boots Inspection...40
Manual Transaxle Oil Inspection...40
Manual Transaxle Oil Replacement...40
Automatic Transaxle Fluid Level Inspection...40
Automatic Transaxle Fluid Replacement...41
Automatic Transaxle Fluid Cooler Hose Inspection...41
All Latches, Hinges and Locks Inspection...41
Air Conditioning Filter (If Equipped) Inspection...42
Air Conditioning Filter (If Equipped) Replacement...42
Final Inspection for Maintenance Service...42
Specifications...43
Tightening Torque Specifications...43
Special Tools and Equipment...44
Recommended Fluids and Lubricants...44
Special Tool...44
Engine...45
Precautions...50
Precautions...50
Precautions for Engine...50
Engine General Information and Diagnosis...51
Precautions...51
Precautions on Engine Service...51
Precautions in Diagnosing Trouble...51
Precautions of ECM Circuit Inspection...52
Precautions of Electric Throttle Body System Calibration (For Automated Manual Transaxle Model)...52
General Description...52
Statement on Cleanliness and Care...52
Engine Diagnosis General Description...52
On-Board Diagnostic System Description...53
Engine and Emission Control System Description...55
CAN Communication System Description...55
Air Intake System Description...58
Description of Electric Throttle Body System (For Automated Manual Transaxle Model)...59
Description of Electric Throttle Body System Calibration (For Automated Manual Transaxle Model)...60
Electronic Control System Description...60
Engine and Emission Control Input / Output Table...67
Schematic and Routing Diagram...68
Engine and Emission Control System Diagram...68
Component Location...69
Electronic Control System Components Location...69
Diagnostic Information and Procedures...70
Engine and Emission Control System Check...70
Malfunction Indicator Lamp (MIL) Check...73
DTC Check...73
DTC Clearance...74
DTC Table...74
Fail-Safe Table...80
Scan Tool Data...82
Visual Inspection...88
Engine Basic Inspection...88
Engine Symptom Diagnosis...91
Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started)...99
Malfunction Indicator Lamp Remains ON after Engine Starts...101
DTC P0010: Camshaft Position Actuator Circuit (For M15 Engine Model)...103
DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded (For M15 Engine Model)...105
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)...107
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)...109
DTC P0101: Mass Air Flow Circuit Range / Performance...111
DTC P0102: Mass Air Flow Circuit Low Input...115
DTC P0103: Mass Air Flow Circuit High Input...117
DTC P0106: Manifold Absolute Pressure Range / Performance...119
DTC P0107: Manifold Absolute Pressure Circuit Low Input...122
DTC P0108: Manifold Absolute Pressure Circuit High Input...124
DTC P0111: Intake Air Temperature Circuit Range / Performance...126
DTC P0112: Intake Air Temperature Sensor Circuit Low...129
DTC P0113: Intake Air Temperature Sensor Circuit High...132
DTC P0116: Engine Coolant Temperature Circuit Range / Performance...134
DTC P0117: Engine Coolant Temperature Circuit Low...137
DTC P0118: Engine Coolant Temperature Circuit High...139
DTC P0121: Throttle Position Sensor Circuit Range / Performance (For A/T and M/T Models)...142
DTC P0122: Throttle Position Sensor Circuit Low (For A/T and M/T Models)...146
DTC P0122: Throttle Position Sensor (Main) Circuit Low (For Automated Manual Transaxle Model)...149
DTC P0123: Throttle Position Sensor Circuit High (For A/T and M/T Models)...152
DTC P0123: Throttle Position Sensor (Main) Circuit High (For Automated Manual Transaxle Model)...155
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)...158
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)...161
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)...162
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)...165
DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2)...168
DTC P0171 / P0172: Fuel System Too Lean / Rich...170
DTC P0222: Throttle Position Sensor (Sub) Circuit Low (For Automated Manual Transaxle Model)...172
DTC P0223: Throttle Position Sensor (Sub) Circuit High (For Automated Manual Transaxle Model)...175
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected...178
DTC P0327 / P0328: Knock Sensor Circuit Low / High...180
DTC P0335: Crankshaft Position (CKP) Sensor Circuit...182
DTC P0340: Camshaft Position (CMP) Sensor Circuit...184
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected...187
DTC P0403: Exhaust Gas Recirculation Control Circuit...190
DTC P0420: Catalyst System Efficiency below Threshold...192
DTC P0443: Evaporative Emission System Purge Control Valve Circuit...194
DTC P0462 / P0463: Fuel Level Sensor Circuit Low / High...196
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit...197
DTC P0500: Vehicle Speed Sensor (VSS) Malfunction...201
DTC P0505: Idle Air Control System (For A/T and M/T models)...204
DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low...206
DTC P0533: A/C Refrigerant Pressure Sensor Circuit High...208
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance (For Automated Manual Transaxle Model)...210
DTC P0616: Starter Relay Circuit Low...211
DTC P0617: Starter Relay Circuit High...212
DTC P1510: ECM Back-Up Power Supply Malfunction...214
DTC P1603: TCM Trouble Code Detected...215
DTC P1674: CAN Communication (Bus Off Error)...216
DTC P1675: CAN Communication (Transmission Error)...222
DTC P1676: CAN Communication (Reception Error for TCM (for A/T or Automated Manual Transaxle model))...227
DTC P1678: CAN Communication (Reception Error for BCM)...230
DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance (For Automated Manual Transaxle Model)...233
DTC P2102: Throttle Actuator Control Motor Circuit Low (For Automated Manual Transaxle Model)...235
DTC P2103: Throttle Actuator Control Motor Circuit High (For Automated Manual Transaxle Model)...237
DTC P2111 / P2112: Throttle Actuator Control System - Stuck Open / Closed (For Automated Manual Transaxle Model)...239
DTC P2119: Throttle Actuator Control Throttle Body Range / Performance (For Automated Manual Transaxle Model)...240
DTC P2122: Pedal Position Sensor (Main) Circuit Low Input (For Automated Manual Transaxle Model)...243
DTC P2123: Pedal Position Sensor (Main) Circuit High Input (For Automated Manual Transaxle Model)...246
DTC P2127: Pedal Position Sensor (Sub) Circuit Low Input (For Automated Manual Transaxle Model)...249
DTC P2128: Pedal Position Sensor (Sub) Circuit High Input (For Automated Manual Transaxle Model)...252
DTC P2135: Throttle Position Sensor (Main / Sub) Voltage Correlation (For Automated Manual Transaxle Model)...255
DTC P2138: Pedal Position Sensor (Main / Sub) Voltage Correlation (For Automated Manual Transaxle Model)...258
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction...260
Inspection of ECM and Its Circuits...261
ECM Power and Ground Circuit Check...287
Fuel Injector Circuit Check...290
Fuel Pump and Its Circuit Check...292
Fuel Pressure Check...295
Idle Air Control System Check (For A/T and M/T models)...296
A/C System Circuits Check...298
Electric Load Signal Circuit Check...301
Radiator cooling fan Low Speed Control System Check...303
Radiator cooling fan High Speed Control System Check...305
Repair Instructions...308
Idle Speed / Idle Air Control (IAC) Duty Inspection (For A/T and M/T Models)...308
Special Tools and Equipment...308
Special Tool...308
Aux. Emission Control Devices...310
Diagnostic Information and Procedures...310
EGR System Inspection...310
Repair Instructions...310
EVAP Canister Purge Inspection...310
EVAP Canister Purge Valve and Its Circuit Inspection...310
Vacuum Passage Inspection...311
Vacuum Hose and Purge Valve Chamber Inspection...311
EVAP Canister Purge Valve Inspection...312
EVAP Canister Inspection...312
EGR Valve Removal and Installation...313
EGR Valve Inspection...313
PCV Hose Inspection...313
PCV Valve Inspection...313
Special Tools and Equipment...314
Special Tool...314
Engine Electrical Devices...315
Repair Instructions...315
Idle Air Control (IAC) Valve Operation Inspection (For A/T and M/T Models)...315
Idle Air Control (IAC) Valve On-Vehicle Inspection (For A/T and M/T Models)...315
Idle Air Control (IAC) Valve Removal and Installation (For A/T and M/T Models)...315
Engine Control Module (ECM) Removal and Installation...316
Manifold Absolute Pressure (MAP) Sensor Inspection...316
Throttle Position (TP) Sensor On-Vehicle Inspection (For A/T and M/T Models)...317
Throttle Position (TP) Sensor Removal and Installation (For A/T and M/T Models)...317
Electric Throttle Body Assembly On-Vehicle Inspection (For Automated Manual Transaxle Model)...318
Electric Throttle Body System Calibration (For Automated Manual Transaxle Model)...320
Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection (For Automated Manual Transaxle Model)...320
Accelerator Pedal Position (APP) Sensor Assembly Removal and Installation (For Automated Manual Transaxle Model)...321
Accelerator Pedal Position (APP) Sensor Assembly Inspection (For Automated Manual Transaxle Model)...321
Engine Coolant Temperature (ECT) Sensor Removal and Installation...322
Engine Coolant Temperature (ECT) Sensor Inspection...322
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection...323
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation...323
Camshaft Position (CMP) Sensor Removal and Installation...323
Camshaft Position (CMP) Sensor Inspection...324
Crankshaft Position (CKP) Sensor Removal and Installation...324
Crankshaft Position (CKP) Sensor Inspection...325
Vehicle Speed Sensor (VSS) Inspection (M/T and Automated Manual Transaxle model)...325
Knock Sensor Removal and Installation...326
Main Relay, Fuel Pump Relay, Starting Motor Control Relay and Throttle Actuator Control Relay Inspection...326
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection...326
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation...327
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection...328
Specifications...329
Tightening Torque Specifications...329
Special Tools and Equipment...329
Special Tool...329
Engine Mechanical...330
General Description...330
Engine Construction Description...330
Camshaft Position Control (VVT Variable Valve Timing) System Description...331
Diagnostic Information and Procedures...334
Compression Check...334
Engine Vacuum Check...335
Valve Lash (Clearance) Inspection...335
Repair Instructions...338
Air Cleaner Element Removal and Installation...338
Air Cleaner Element Inspection and Cleaning...338
Cylinder Head Cover Removal and Installation...338
Accelerator Cable Adjustment (For A/T and M/T Models)...340
Throttle Body Components...341
Throttle Body On-Vehicle Inspection...341
Throttle Body Removal and Installation (For A/T and M/T Models)...341
Electric Throttle Body Assembly Removal and Installation (For Automated Manual Transaxle Model)...342
Throttle Body Cleaning...343
Throttle Body and Intake Manifold Components...344
Intake Manifold Removal and Installation...344
Engine Mountings Components...346
Engine Assembly Removal and Installation...347
Timing Chain Cover Components...351
Timing Chain Cover Removal and Installation...352
Timing Chain Cover Inspection...354
Oil Control Valve Removal and Installation (For Engine with VVT)...354
Oil Control Valve Inspection (For Engine with VVT)...355