Mitsubishi SS-Series S4S S6S Diesel Engines Workshop Repair Service Manual PDF - MMITIN9961610180.zip
A full factory-level repair guide, complete with electrical wiring schematics, covering the Mitsubishi SS-Series S4S and S6S diesel engines. Everything inside is presented at the same technical depth professionals rely on to service, troubleshoot, fix, and overhaul these engines.
Included in the Mitsubishi SS-Series S4S and S6S diesel engine workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
99616-10180 - Service Manual - Engine Base - Mitsubishi S4S, S6S Engines (99616-10180) [Excavator(16-18T, -7Series), ForkLift(HDF35-70, -7Series)].pdf
33522051001 - Users Guide & Maintenance Manual - Mitsubishi SS-Series Engines.pdf
Service Manual - Mitsubishi SS-Series (S4S & S6S) Diesel Engines (2004_08).pdf
PRODUCT DETAILS:
Total Pages: 450 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
33522051001 - Users Guide & Maintenance Manual - Mitsubishi SS-Series Engines....1
mhi_om_ss_series_eng.pdf....0
INTRODUCTION....3
WARNING SIGNS....4
TABLE OF CONTENTS....5
1 SAFETY....7
1.1 Preventing fire and explosions....7
1.2 Prevent burns....8
1.3 Lifting precautions....9
1.4 Exhaust fumes....9
1.5 Prevention of cuts and other injuries....9
1.6 Maintenance precautions....11
1.7 Operating precaution....12
1.8 Maintenance precautions....14
1.9 If any trouble should occur....15
2 IMPORTANT INFORMATION....16
2.1 Operating the engine properly....16
2.2 Service the engine properly....16
2.3 If any trouble should occur....17
3 SPECIFICATIONS....18
4 NOMENCLATURE....20
4.1 Engine S4S....20
4.2 Engine S4S-DT....21
4.3 Engine S6S....22
4.4 Engine S6S-DT....23
5 OPERATION....24
5.1 Pre-start inspection....24
5.2 Starting the engine....25
5.3 Warming up the engine....26
5.4 Starting the load....26
5.5 Stopping the engine....26
6 MAINTENANCE....28
6.1 Every 50 service hours....29
6.2 Every 250 service hours or once a year....30
6.3 Every 500 service hours....31
6.4 Every 1000 service hours....33
6.5 Every 2 years....33
6.6 When required....35
7 FUEL SPECIFICATIONS....37
7.1 Recommended types of fuels....37
7.2 Caring for the diesel fuel tank....37
7.3 Caring for the fuel supply....37
8 LUBRICANT SPECIFICATIONS....38
8.1 Recommended types of engine oils....38
8.2 Recommended oil viscosities....38
8.3 Limiting requirements for engine oils....39
9 COOLANT AND ANTIFREEZE SPECIFICATIONS....40
9.1 Coolant specifications....40
9.2 Recommended types of LLC' (Long Life Coolant)....40
9.3 How to use non-amine type LLC....41
9.4 Why LLC?....41
9.5 How LLC works....41
9.6 Practical reported cases of circuit trouble for which additive is blamed....42
10 STORAGE....43
10.1 Storage of the engine in a non- operational condition....43
10.2 Storage of the engine in an operational condition....43
11 TROUBLESHOOTING....44
11.1 General....44
11.2 Problems....45
ADDITIONAL INFORMATION....48
99616-10180 - Service Manual - Engine Base - Mitsubishi S4S, S6S Engines (99616-10180) [Excavator(16-18T, -7Series), ForkLift(HDF35-70, -7Series)]....49
MAIN PAGE....49
0. SAFETY CAUTIONS....54
1. GENERAL....62
1. MAINTENANCE STANDARDS....96
1. SPECIAL TOOLS....108
1. OVERHAUL INSTRUCTIONS....112
1. PREPARATION FOR DISASSEMBLY....116
1. DISASSEMBLY OF MAIN ENGINE PARTS....118
2. MAIN ENGINE PARTS....154
DISASSEMBLY....118
INSPECTION AND REPAIR....130
REASSEMBLY....154
3. FUEL SYSTEM....170
REMOVAL....170
DISASSEMBLY, INSPECTION AND REASSEMBLY....176
INSTALLATION....186
4. LUBRICATION SYSTEM....192
REMOVAL....192
DISASSEMBLY, INSPECTION AND REASSEMBLY....196
INSTALLATION....204
5. COOLING SYSTEM....208
REMOVAL....208
DISASSEMBLY, INSPECTION AND REASSEMBLY....212
INSTALLATION....216
6. INLET AND EXHAUST SYSTEM....220
REMOVAL....220
DISASSEMBLY, INSPECTION AND REASSEMBLY....226
INSTALLATION....228
7. ELECTRICAL SYSTEM....234
REMOVAL....234
DISASSEMBLY, INSPECTION AND REASSEMBLY....238
INSTALLATION....256
8. INSPECTION, ADJUSTMENT BREAK-IN OPERATION AND PERFORMANCE TESTS....260
ADJUSTMENT OF ENGINE....261
BREAK-IN OPERATION....272
PERFORMANCE TESTS....273
9. OTHERS....274
Service Manual - Mitsubishi SS-Series (S4S & S6S) Diesel Engines (2004_08)....290
FOREWORD....290
TABLE OF CONTENTS....292
1 OUTLINE....297
1.1 External View....297
1.2 Engine Serial Number Location....301
1.3 Engine Model and Application Codes....301
2 SPECIFICATIONS....302
3 TIPS ON DISASSEMBLY AND REASSEMBLY....308
3.1 Disassembly....308
3.2 Reassembly....309
4 MAINTENANCE STANDARDS TABLE....311
5 TIGHTENING TORQUES....318
5.1 Important Bolts and Nuts....318
5.2 Standard Bolts....319
5.3 Standard Studs....319
5.4 Standard Plugs....320
6 SEALANTS AND LUBRICANTS TABLE....321
7 SPECIAL TOOL LIST....323
8 DETERMINATION OF OVERHAUL TIMING....327
9 TESTING THE COMPRESSION PRESSURE....328
10 ADJUSTMENTS....331
10.1 Valve Clearance....331
10.2 Fuel System Bleeding....332
10.3 Fuel Injection Timing....333
10.4 No-load Minimum (Idling) Speed and Maximum Speed Setting....334
10.5 V-belt Inspection and Adjustment....338
11 BENCH TESTING....339
11.1 Starting Up....339
11.2 Inspection After Starting Up....339
11.3 Bench Testing (Dynamometer) Conditions....340
11.4 Inspection and Adjustments After Bench Testing....340
12 PERFORMANCE TESTS....341
12.1 Engine Equipment Condition....341
12.2 Tests and Their Purposes....341
12.3 Other Inspections....341
12.4 Adjustment Engine Output....341
13 PREPARATION....345
14 ENGINE AUXILIARIES REMOVAL....346
15 ENGINE AUXILIARIES INSTALLATION....352
16 CYLINDER HEADS AND VALVE MECHANISM....355
16.1 Disassembly....355
16.2 Inspection....357
16.3 Reassembly....364
17 FLYWHEEL....368
17.1 Disassembly....368
17.2 Inspection....369
17.3 Reassembly....371
18 DAMPER, TIMING GEARS AND CAMSHAFT....373
18.1 Disassembly....373
18.2 Inspection....377
18.3 Reassembly....381
19 PISTONS, CONNECTING RODS, CRANKSHAFT, CRANKCASE AND TAPPETS....387
19.1 Disassembly....387
19.2 Inspection....390
19.3 Reassembly....404
20 DESCRIPTION....411
21 EXHAUST MANIFOLD....412
21.1 Inspection....412
22 DESCRIPTION....415
23 OIL PUMP....416
23.1 Disassembly....416
23.2 Inspection....416
23.3 Reassembly....419
24 OIL FILTER....420
24.1 Disassembly and Inspection....420
25 OIL COOLER (ENGINE WITH OIL COOLER)....421
25.1 Disassembly and Inspection....421
26 OIL PRESSURE RELIEF VALVE....422
26.1 Inspection....422
27 SAFETY VALVE (ENGINE WITH OIL COOLER)....423
27.1 Inspection....423
28 DESCRIPTION....425
29 WATER PUMP (ACCORDING TO ENGINE SPECIFICATION)....426
29.1 Inspection....426
30 THERMOSTAT....427
30.1 Inspection....427
31 DESCRIPTION....429
32 FUEL FILTER (PAPER- ELEMENT CARTRIDGE TYPE)....430
32.1 Disassembly and Inspection....430
33 INJECTION NOZZLES (ACCORDING TO ENGINE SPECIFICATION)....431
33.1 Disassembly....431
33.2 Inspection....432
33.3 Reassembly....435
34 GENERAL....437
34.1 Wiring diagrams....437
35 STARTER....440
35.1 Disassembly....440
35.2 Inspection....441
35.3 Reassembly....445
35.4 Inspection and Testing After Assembly....445
36 ALTERNATOR....447
36.1 Disassembly....447
36.2 Inspection....448
36.3 Reassembly....450
37 GLOW PLUGS....451
37.1 Inspection....451
38 ETR type stop solenoid....452
38.1 General....452
38.2 Solenoid specification....453
38.3 Inspection....454
38.4 Connecting rod adjustment....454
39 BASIC RECOMMENDED ASSEMBLY PROCEDURES....457
39.1 Oil Seals....457
39.2 O-rings....458
39.3 Bearings....458
39.4 Split Pins and Spring Pins....458
Mitsubishi SS-Series S4S, S6S Diesel Engines Repair Service Manual