Deutz-Fahr AGROTRON TTV 1130 1145 1160 Tractor Workshop Repair Service Manual PDF - MDFATRTTVOPEK.zip

A full workshop repair manual featuring electrical wiring schematics for the Deutz-Fahr AGROTRON TTV 1130, AGROTRON TTV 1145, and AGROTRON TTV 1160, containing all the shop-level guidance needed to service, troubleshoot, maintain, and fix these machines just like experienced technicians.

The Deutz-Fahr Tractors AGROTRON TTV 1130, AGROTRON TTV 1145, and AGROTRON TTV 1160 workshop service repair manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

AGROTRON TTV 1130

AGROTRON TTV 1145

AGROTRON TTV 1160

Deutz-Fahr AGROTRON TTV 1130, AGROTRON TTV 1145, AGROTRON TTV 1160 Workshop Manual.pdf

Deutz-Fahr AGROTRON TTV 1130>2000, AGROTRON TTV 1145>2000, AGROTRON TTV 1160 Mtr. 2000 Workshop Manual.pdf

Total Pages: 638 + 626 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

HOW THE MANUAL IS STRUCTURED

Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.

Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.

ATTENTION!

This manual does not contain the engine and transmision sections.

For these sections refer to the follow manuals:

Engine DEUTZ 1012 - 1013

Transmission ZF ECCOM 1.5

Front axle ZF 2025-2035-2045 AS

Engine DEUTZ 1012 - 1013

Transmission ZF ECCOM 1.5

Front axle ZF 2025-2035-2045 AS

TABLE OF CONTENTS

307.1102.3.6 AGROTRON TTV 1130-1145-1160 » 2000....1

INTRODUCTION....3

SAFETY NOTES....5

SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS....8

LIFTING INSTRUCTIONS....10

HOW THE MANUAL IS STRUCTURED....11

HOW TO CONSULT THE MANUAL....12

HOW TO USE AND UPDATE THE MANUAL....13

STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS....14

THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS....15

SPECIAL TOOLS....17

CONVERSION FACTORS....18

SECTION 10....19

1. TRANSMISSION....21

INTRODUCTION....21

1.1 TRANSMISSION....22

1.1.1 MAIN COMPONENTS....22

1.1.2 GEARBOX....25

GEARBOX COMPONENTS....26

1.1.3 TRANSMISSION HYDRAULIC SYSTEM....27

PRESSURE CONTROL UNIT....28

POWERSHIFT DIRECTIONAL CONTROL VALVE....29

PRESSURE TEST POINTS....30

1.1.4 POWERSHIFT CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION....31

1.1.5 TRANSMISSION ELECTRONIC SYSTEM....32

1.2 REAR AXLE....33

1.3 REAR PTO....36

2. BRAKING SYSTEM....39

DESCRIPTION....39

2.1 BRAKE MASTER CYLINDER....40

2.2 TRAILER BRAKING SYSTEM....41

2.2.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)....41

2.2.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)....43

2.2.3 AIR TRAILER BRAKING (ITALY VERSION)....45

2.2.4 AIR TRAILER BRAKING (EXPORT VERSION)....46

COMPRESSOR....47

PRESSURE LIMITING VALVE....48

CAB SUSPENSION FEED VALVE....49

BRAKE APPLY SOLENOID VALVE....50

TRAILER BRAKING VALVE (2-WAY)....51

TRAILER BRAKING VALVE (1-WAY)....52

3. HYDRAULIC FRONT AXLE SUSPENSION....53

DESCRIPTION....53

3.1 FRONT SUSPENSION CONTROL VALVE....54

4. FRONT AXLE....58

4.1 HUB CARRIER AND FINAL REDUCTION UNIT....59

4.2 DIFFERENTIAL....60

5. HYDRAULIC SYSTEM....61

HYDRAULIC SYSTEM....62

5.1 VARIABLE DISPLACEMENT PUMP....63

5.1.1 BOOST PUMP....66

5.1.2 HYDRAULIC PUMP....67

5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE....69

PRESSURE CUT-OFF VALVE (TP)....76

5.2 HYDRAULIC SERVICES GEAR PUMP....77

5.3 POWER STEERING....78

5.4 AUXILIARY SERVICES CONTROL VALVE....79

5.4.1 TYPES OF SPOOL VALVE (LS)....80

5.4.2 LIFT CONTROL VALVE SECTION....81

5.5 PTO AND DIFFERENTIAL LOCK CONTROL VALVE....85

SECTION 20....87

OPERATOR’S MANUAL SERDIA (LEVEL III)....89

1. SETUP AND COMMUNICATIONS....90

1.1 MINIMUM EQUIPMENT REQUIRED....90

1.2 ORDERING....91

1.3 SWITCHING ON AND INSTALLING THE SOFTWARE....92

1.4 USING THE PROGRAM....96

1.5 CLOSING THE PROGRAM....99

2. ECU SELECTION....100

2.1 SELECTING TWO CONTROL UNITS....100

2.2 PRINTING....101

2.3 PROTOCOL....102

2.4 IDENTIFICATION AND MEASUREMENT DATA....102

3. MEASURED VALUES....104

3.1 ACTUAL MEASURED VALUES (GENERAL)....104

3.2 RAM-VALUES....109

3.3 DATA LOGGER (ONLY EMS2)....113

3.4 INPUT/OUTPUT ASSIGNMENT....113

3.5 CAN STATUS....113

4. PARAMETERS....116

4.1 CONFIGURATION (GENERAL)....116

4.2 OVERALL PROGRAMMING....117

4.2 CALIBRATION....118

5. ERROR MEMORY....119

5.1 GENERAL....119

5.2 ERROR TABLE....120

6. EXTRAS....129

6.1 MAXIMUM SPEED....129

6.2 LOGISTIC DATA....129

6.3 LOAD SPECTRUM....130

6.4 MAINTENANCE INTERVAL EXCEEDED....130

6.5 OVERRIDE MEMORY....130

6.6 MAINTENANCE DATA....130

7. TASKS....131

7.1 EMR1....131

8. WHAT TO DO IF...?....135

8.1 SERDIA GENERAL....135

8.2 EMR1....137

ALL ROUND TESTER MANUAL - AGROTRON TTV SERIES TRACTORS....149

ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM....149

STRUCTURE OF THE SYSTEM....149

OPENING SCREEN....150

MAIN MENU....150

1. MONITOR....151

1.1 TRANSMISSION....151

1.2 PTO....153

1.3 ASM....153

1.4 LIFT....154

1.5 SUSPENSION....155

1.6 SOFTWARE INFO....156

1.7 CAN STATUS....156

1.8 TRANSMISSION....157

1.9 SPOOL VALVES....157

1.10 ENGINE....158

2. CALIBRATION MENU....159

2.1 CHANGE CONFIGURATION PARAMETERS....159

2.2 CALIBRATION OF LIFT SYSTEM....161

2.3 CALIBRATION OF TRANSMISSION SYSTEM SENSORS....162

2.4 CONFIGURATION OF SPEED CONSTANTS....162

2.5 MENU CONFIGURATION....163

2.6 CALIBRATION OF SEAT SENSOR....163

2.7 CALIBRATION OF DISTRIBUTORS....164

2.8 MAINTENANCE....164

3. TEST MENU....165

3.1 TESTS ON TRANSMISSION ANALOG SENSORS....165

3.2 TESTS ON TRANSMISSION DIGITAL BUTTONS....166

3.3 TESTS ON ASM SENSORS....166

3.4 TESTS ON LIFT SYSTEM ANALOG SIGNALS....167

3.5 TESTS ON LIFT SYSTEM DIGITAL LIFHT....167

3.6 TESTS ON SUSPENSION....168

3.7 TESTS ON PTO....168

3.8 OTHER....169

4. ALARM MENU....170

4.1 ALARMS GENERATED BY HPSA CONTROL UNIT....170

4.2 ALARMS GENERATED BY ENGINE AND ARMREST CONTROL UNITS....171

4.3 ALARMS GENERATED BY TRANSMISSION CONTROL UNIT....171

4.4 CLEAR PASSIVE ALARMS....172

4.5 LIST OF ALARMS GENERATED BY HPSA, ENGINE AND ARMREST CONTROL UNITS....172

4.6 LIST OF TRANSMISSION SYSTEM ALARMS....176

LIST OF ALARMS....177

5. CALIBRATING THE TRANSMISSION....192

SECTION 30....195

METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING....199

HYDRAULIC AND WIRING SYSTEMS - PUMP SIDE....200

HYDRAULIC SYSTEMS (TOP VIEW)....201

HYDRAULIC SYSTEMS AND WIRING (TOP VIEW)....202

AUXILIARY HYDRAULIC SYSTEMS AND COUPLERS - TRAILER AIR BRAKE VALVES....203

ENGINE HOOD - LAMP ASSEMBLIES....205

REMOVAL....205

REFITTING....207

BATTERY....208

REMOVAL....208

REFITTING....209

AIR RESERVOIR AND BATTERY SHELF (Version with trailer air braking system only)....210

REMOVAL....210

REFITTING....210

CAB ACCESS STEPS....211

REMOVAL....211

REFITTING....211

STARTER MOTOR....212

REMOVAL....212

REFITTING....212

ALTERNATOR....213

REMOVAL AND RENEWAL....213

REFITTING....213

ALTERNATOR DRIVEBELT....214

RENEWAL AND TENSIONING....214

AIR COMPRESSOR (for air trailer braking)....217

REMOVAL....217

REFITTING....218

TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES....219

REMOVAL....219

REFITTING....221

PRESSURE TRANSDUCER AND PRESSURE SWITCH (Version with air braking system)....222

REMOVAL....222

REFITTING....222

CAB LIFT AIR PRESSURE CONTROL/REDUCING VALVE....223

REMOVAL....223

REFITTING....223

TRAILER AIR BRAKES COUPLING VALVE....224

REMOVAL AND REPLACEMENT....224

HYDRAULIC BRAKING VALVE....225

REMOVAL....225

REFITTING....226

AIR CONDITIONING SYSTEM....227

TECHNICAL SPECIFICATIONS....227

FUNCTIONING....228

MAINTENANCE....229

ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT....229

DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM....230

AIR CONDITIONING COMPRESSOR....231

REMOVAL....231

REFITTING....232

RECEIVER-DRIER....233

REMOVAL....233

REFITTING....233

CONDENSER FAN....234

REMOVAL....234

REFITTING....234

CONDENSER ASSEMBLY....235

REMOVAL....235

REFITTING....237

INTERCOOLER AND SEAL RENEWAL....238

REMOVAL....238

REFITTING....240

GEARBOX OIL/FUEL COOLERS....241

REMOVAL....241

REFITTING....242

RADIATOR....243

REMOVAL....243

REFITTING....245

EXPANSION TANK....246

REMOVAL....246

REFITTING....246

COMPLETE RADIATOR/COOLERS ASSEMBLY....247

REMOVAL....247

REFITTING....251

FAN....252

REMOVAL....252

REFITTING....252

FRONT PTO FLEXIBLE COUPLING....253

REMOVAL....253

REFITTING....254

AIR CLEANER....255

REMOVAL....255

REFITTING....256

TURBOCHARGER....257

REMOVAL....257

REFITTING....258

AIR INLET PIPE....259

REMOVAL....259

REFITTING....259

SILENCER....260

REMOVAL....260

REFITTING....260

EXHAUST PIPE....261

REMOVAL....261

REFITTING....261

4WD PROPELLER SHAFT (Version with front suspension)....262

REMOVAL....262

REFITTING....264

BRAKE MASTER CYLINDERS....265

REMOVAL....265

REFITTING....267

BLEEDING THE BRAKING SYSTEM....269

ADJUSTMENT OF THE BRAKE LIGHT SWITCHES....271

POWER STEERING UNIT....272

1. Testing....272

2. Setting....272

REMOVAL....273

REFITTING....274

DISMANTLING....275

ASSEMBLY....282

FRONT WHEELS....292

REMOVAL....292

REFITTING....292

FRONT FENDERS....293

REMOVAL....293

REFITTING....293

REAR WHEELS....294

REMOVAL....294

REFITTING....294

LIFT VALVE BLOCK....295

REMOVAL....295

REFITTING....295

FRONT LIFT CYLINDERS....296