Renault Trafic Workshop Repair Service Manual 1980-2016 MR222 PDF - MRNTRAFOMMS.zip

A full workshop and repair guide, complete with Electrical Wiring Diagrams, covering the 1980–2016 Renault Trafic — containing every technical detail needed to service, troubleshoot, fix, and rebuild the vehicle just as an expert technician would.

Inside the Renault Trafic workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 10,332 pages

File Format: PDF

Language: English

TABLE OF CONTENTS

MR222...2

MR-222-TRAFIC-0...3

01-SPECIFICATIONS...3

Engines - Clutches - Gearboxes...3

Vehicle identification...4

02-LIFTING EQUIPMENT...6

Trolley jack...6

03-TOWING...8

All types...8

Automatic transmission versions...9

04-LUBRICANTS - CONSUMABLES...10

Capacities...10

Pack sizes...14

05-DRAINING - REFILLING...17

Engine...17

Manual gearbox...19

Automatic transmission...21

06-SPECIAL TOOLS...23

Engine...23

Electrical system...34

Clutch...35

Gearbox...36

Front axle...39

Steering...40

Wheels - Hubs...41

Braking system...42

Special equipment...43

MR-222-TRAFIC-1...44

10-COMPLETE ENGINE AND LOWER PART OF ENGINE...44

Part section of engine...44

Consumables...51

Identification...52

Oil consumption...54

Engine...55

Engine - gearbox assembly...69

Power unit assembly...78

Oil pressure...83

Oil filter...84

11-UPPER AND FRONT PART OF ENGINE...85

Drive belts...85

Alternator drive belts...86

12-FUEL/AIR MIXTURE...88

General...88

Principe of operation...92

Carburettors...94

Throttle unit...97

13-FUEL SYSTEM...99

Fuel pressure...99

Fuel pump...101

Air filter...102

13-PUMPS...103

Diesel system...103

Injection pump...105

Brake servo exhauster...108

14-EMISSION CONTROL...109

Fault finding...109

Oil vapour reintake system...111

Anti-evaporation circuit...114

16-STARTING - CHARGING SYSTEMS...116

Alternator...116

Starters...127

17-IGNITION SYSTEM...143

Specifications...143

Identification...144

Connections...145

Conventional ignition system...146

Integral electronic ignition...150

Power module...157

Spark plugs...158

17-INJECTION UNIT...159

Positions of components...159

Fault finding...161

Oxygen sensor...167

Air temperature sensor...168

Absolute pressure sensor...169

Idling speed regulator valve...170

19-COOLING SYSTEM...171

Checking...171

Precautions...172

Specifications...173

Filling - Bleeding...176

Circuit diagram...178

Exhaust pipe assembly...186

19-EXHAUST SYSTEM...187

Exhaust pipe assembly...187

Precautions to be taken on fitting...191

Catalytic converter...193

Fuel tank...195

MR-222-TRAFIC-2...196

20-CLUTCH...196

Identification...196

Section...199

Exploded view...201

Consumables...202

Unit - Disc...203

Release bearing - fork...205

Fork...206

Flywheel...207

Clutch shaft...208

Clutch shaft: arrangement fitted in production...211

Clutch shaft...212

Clutch shaft guide bush...213

Clutch shaft bearing...214

Clutch shaft lip seal...215

Release bearing guide tube...216

21-MANUAL GEARBOX...217

Identification...217

Section and tightening torques (in daN.m)...220

Ratios...224

Capacities - Lubricants...230

Lubricants...231

Adjustments...232

Special features...233

Consumables...236

Gearbox (removing - refitting)...237

Working on the 5th speed assembly, on the vehicle...246

Differential output seal...253

Speedometer drive shaft seal...256

Final drive oil cooler...258

23-AUTOMATIC TRANSMISSION...265

Identification...265

Shift speeds...266

Special features...267

Parts which must automatically be replaced by new ones...268

Draining - Refilling...269

Potentiometer...271

Oil pressure...272

Strainer...274

Automatic transmission (removing - refitting)...275

26-REAR FINAL DRIVE UNIT...280

Identification...280

Cross sections and tightening torques (in daN.m)...281

Reduction ratios...282

Adjustments...283

Special features...284

Modifications...285

Consumables...286

Exploded view...287

Complete unit...288

29-TRANSMISSION SHAFTS...289

Consumables...289

Transverse drive shafts...290

Drive shaft bellows at the wheel end...294

Bellows at wheel end...295

Bellows at gearbox end...301

Longitudinal transmission shaft...308

MR-222-TRAFIC-3...312

30-GENERAL...312

General braking system circuit diagrams...312

Dimensions of main braking system components...314

Tightening torques (in daN.m)...315

Front axle adjustment geometry...318

Rear axle adjustment geometry...319

Measuring points...320

Consumables...321

Brake fluid...322

Brake unions and pipes...323

The principle of checking the axle geometry...324

Checking - Adjusting the front axle geometry...325

Determining the cause of braking system defects...327

Bleeding the braking system...330

31-FRONT SUSPENSION UNITS...332

Lower suspension arms...332

Lower suspension arm rubber bushes...334

Lower suspension arm ball joints...335

Brake pads...336

Brake calipers...337

Brake discs...338

Stub axle carrier bearing...340

Stub axle carriers...343

Combined spring and shock absorber assembly...344

Spring and shock absorbers...345

Anti-roll bar...348

33-REAR SUSPENSION UNITS...349

Rear spring leaves...349

Rear shock absorber...350

Brake drums...351

Wheel cylinders...355

Brake shoes (drum brakes)...356

Half shafts...362

Half shaft oil seals...363

Replacing a bearing...365

Bearings...366

35-WHEELS AND TYRES...368

Specifications...368

Wheel balancing...371

36-STEERING...372

Axial ball joints...372

Manual steering box...374

Manual steering box anti-rattle bearing...376

Steering box plunger...378

Steering column...379

37-MECHANICAL UNIT CONTROLS...382

Master cylinder...382

Brake servo...383

Brake servo air filter and non-return valve...385

Hand brake...386

Hand brake lever...387

Hand brake control...388

Hand brake hoses...389

Brake compensator...390

Brake compensator adjustment figures...391

Clutch control...396

Clutch cable...397

Clutch master cylinder...399

Clutch slave cylinder...401

External gear shift controls...403

Automatic transmission...405

MR-222-TRAFIC-6...407

61-HEATING...407

General...407

Principe of operation...408

Distributor casing...411

Blower unit...414

Blower motor...415

Heater hot water valve...416

Heater matrix...417

Resistance unit...418

Control panel...419

Heater hot water valve control cable...420

Air distribution cable...421

MR-222-TRAFIC-8...423

80-BATTERY...423

Special features...423

80-HEADLIGHTS...425

Beam units...425

Direction indicator lights...427

81-REAR AND INTERIOR LIGHTS...428

Rear lights...428

Fuses...431

83-INTRUMENTS - INSTRUMENT PANEL...441

Fascia Panel...441

Instrument panel...444

Fuel gauge tank unit...446

84-CONTROLS - SIGNALLING...448

Windsereen wiper switch stalk...448

Light switch stalk...450

Starter switch...452

Switches on Fascia panel...453

85-WIPERS...455

Windscreen wipers...455

Rear window wiper...456

87-ELECTRICAL ACCESSORIES...457

Windscreen wiper sweep timer...457

Accessory connection plate...458

88-WIRING HARNESSES...467

Heated rear window...467

Heated seat...469

89-CIRCUIT DIAGRAM...470

Layout...470

Wire identification...482

T - 490 - 1981 Model...483

T - 553 - 1981 Model...487

Van - 1981 Model...491

Van equipped with 852 engine - 1982 model...495

Platform version with S8U engine - 1982 model...499

P864 - 1982 Model...503

1983 Model...510

1984 -1985 Models...521

1986 - 1987 - 1988 and 1989 Models...534

MR222TRAFIC0...535

01-SPECIFICATIONS...535

Engines - Clutches - Gearboxes...535

Vehicle identification...536

02-LIFTING EQUIPMENT...538

Trolley jack...538

03-TOWING...540

All types...540

Automatic transmission versions...541

04-LUBRICANTS - CONSUMABLES...542

Capacities...542

Pack sizes...546

05-DRAINING - REFILLING...549

Engine...549

Manual gearbox...551

Automatic transmission...553

06-SPECIAL TOOLS...555

Engine...555

Electrical system...566

Clutch...567

Gearbox...568

Front axle...571

Steering...572

Wheels - Hubs...573

Braking system...574