John Deere 650DLC Excavator Workshop Service & Repair Manual (TM10010) PDF Download - TM10010 - John Deere 650DLC Excavators Service Repair Technical Manual.PDF
John Deere 650DLC Excavator Workshop Repair Manual (TM10010)
Service and Repair Technical Manual TM10010 for the John Deere 650DLC Excavator, delivered as a PDF file.
Complete service repair manual for John Deere 650DLC Excavators, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere 650DLC Excavators workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 859 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling System
Intake System
External Fuel Supply System
Dampener Drive (Flex Coupling)
Elements
Splitter Drive
Removal and Installation
Gears, Shafts, and Bearings
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
tm10010 - 650DLC Excavator
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Section 01: Tracks
Group 0130: Track System
Track Roller Remove and Install
Track Roller Disassemble and Assemble
Track Roller Pressure Test
Track Carrier Roller Remove and Install
Track Carrier Roller Disassemble and Assemble
Metal Face Seal Inspection
Track Shoe Remove and Install
Track Chain Remove and Install
Track Chain Disassemble and Assemble
Track Chain Repair to Replace Broken Part
Sprocket Remove and Install
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Front Idler Pressure Test
Track Adjuster and Recoil Spring Remove and Install
Track Adjuster and Recoil Spring Disassemble and Assemble
Track Adjuster Cylinder Disassemble and Assemble
Section 02: Axles, Differentials and Suspension Systems
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Travel Gearbox Remove and Install
Travel Gearbox Disassemble and Assemble
Group 0260: Hydraulic System
Travel Motor and Park Brake Remove and Install
Travel Motor and Park Brake Disassemble and Assemble
Counterbalance Valve Remove and Install
Crossover Relief Valves Remove and Install
Make-Up Check Valve Remove and Install
Travel Speed Selector Valve Remove and Install
Travel Motor and Park Brake Start-Up Procedure
Section 04: Engine
Group 0400: Removal and Installation
Engine Remove and Install
Turbocharger Remove and Install
Turbocharger Disassemble and Assemble
Turbocharger Inspection
Exhaust Manifold Remove and Install
Upper Valve Cover Remove and Install
Lower Valve Cover Remove and Install
Rocker Arm Shaft Assembly Remove and Install
Rocker Arm Shaft Assembly Disassemble and Assemble
Rocker Arm Shaft Assembly Inspection
Intake Manifold Remove and Install
Lead Valve Remove and Install
Water Pump Remove and Install
Water Pump Disassemble and Assemble
Cylinder Head Remove and Install
Cylinder Head Disassemble and Assemble
Cylinder Head Inspection
Timing Gear Case Remove and Install
Cylinder Block Disassemble and Assemble
Cylinder Block Inspection
Camshaft Remove and Install
Camshaft Inspection
Flywheel Remove and Install
Flywheel Disassemble and Assemble
Flywheel Housing Remove and Install
Oil Pan Remove and Install
Crankshaft Remove and Install
Crankshaft Inspection
Piston and Connecting Rod Remove and Install
Piston and Connecting Rod Disassemble and Assemble
Piston and Connecting Rod Inspection
Engine Oil Pump Remove and Install
Engine Oil Pump Disassemble and Assemble
Engine Oil Pump Inspection
Engine Oil Cooler Remove and Install
Engine Oil Cooler Disassemble and Assemble
Thermostat Housing Remove and Install
Thermostat Remove and Install
Thermostat Inspection
Primary Exhaust Gas Recirculation (EGR) Cooler Remove and Install
Secondary Exhaust Gas Recirculation (EGR) Cooler Remove and Install
High Pressure Fuel Pump Remove and Install
High Pressure Fuel Rail Remove and Install
Starter Motor Remove and Install
Serpentine Belt Remove and Install
Alternator Remove and Install
Section 05: Engine Auxiliary System
Group 0510: Cooling System
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Intercooler Remove and Install
Fuel Cooler Remove and Install
Cooling Package Remove and Install
Fan, Fan Guard, and Fan Shroud Remove and Install
Coolant Recovery Tank Remove and Install
Group 0520: Intake System
Air Intake System Leakage Test
Air Cleaner Remove and Install
Group 0560: External Fuel Supply System
Fuel Tank Remove and Install
Primary Fuel Filter (Water Separator) Remove and Install
Final Fuel Filter Remove and Install
Section 07: Damper Drive (Flex Coupling)
Group 0752: Elements
Damper Drive (Flex Coupling) Remove and Install
Section 08: Splitter Drive
Group 0800: Removal and Installation
Pump Drive Gearbox Remove and Install
Group 0851: Gears, Shafts, and Bearings
Pump Drive Gearbox Disassemble and Assemble
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding On Machine
Welding Repair of Major Structure
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator's Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Sliding Windows Remove and Install
Windowpanes Remove and Install
Windowpane Dimensions
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Air Suspension Seat Disassemble and Assemble
Left and Right Console Covers Remove and Install
Group 1830: Heating and Air Conditioning
Refrigerant Cautions and Proper Handling
Flush and Purge Air Conditioner System
R134a Refrigerant Oil Information
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure
Recover R134a Refrigerant
Evacuate R134a System
Charge R134a System
Compressor Remove and Install
Compressor Clutch Remove and Install
Condenser Remove and Install
Heater and Air Conditioner Remove and Install
Receiver-Dryer Remove and Install
Section 33: Excavator
Group 3302: Buckets
Bucket Remove and Install
Bucket Pin-Up Data
Group 3340: Frames
Bucket Links Remove and Install
Arm Remove and Install
Boom Remove and Install
Inspect Pins, Bushings and Bosses—Front Attachment
Bushings and Seal Remove and Install
Group 3360: Hydraulic System
Apply Vacuum to Hydraulic Oil Tank
Hydraulic Circuit Pressure Release Procedure
Pump 1 and 2 Remove and Install
Pump 1 and 2 Disassemble and Assemble
Pump 1 and 2 Inspection
Pump 1 and 2 Start-Up Procedure
Pump 1 and 2 Regulator Remove and Install
Pump 1 and 2 Regulator Disassemble and Assemble
Pilot Pump Remove and Install
Pilot Pump Disassemble and Assemble
Pilot Filter and Pressure Regulating Valve Remove and Install
Pilot Filter and Pressure Regulating Valve Disassemble and Assemble
Pilot Shutoff Solenoid Valve Remove and Install
Pilot Shutoff Solenoid Valve Disassemble and Assemble
Fan Drive Pump Remove and Install
Fan Drive Pump Disassemble and Assemble
Fan Drive Pump Regulator Remove and Install
Fan Drive Pump Regulator Disassemble and Assemble
Fan Drive Motor Remove and Install
Fan Drive Motor Disassemble and Assemble
Fan Drive Reversing Control Valve Remove and Install
Fan Drive Reversing Control Valve Disassemble and Assemble
Fan Drive System Relief Valve Remove and Install
Solenoid Valve Manifold Remove and Install
Solenoid Valve Remove and Install—Power Dig (SG), Travel Speed (SI), Boom Mode (SC) and Boom Flow Rate (SF)
Pump Case Drain Filter and Bypass Valve Remove and Install
Pilot Control Valve Remove and Install
Pilot Control Valve Disassemble and Assemble
Boom Up Shockless Valve Remove and Install
Boom Up Shockless Valve Disassemble and Assemble
Travel Pilot Control Valve Remove and Install
Travel Pilot Control Valve Disassemble and Assemble
Pilot Accumulator Remove and Install
Pilot Check Valve Manifold Remove and Install
Digging Sensor Manifold Remove and Install
Travel Sensor Manifold Remove and Install
Pilot Signal Manifold Remove and Install
Pilot Signal Manifold Disassemble and Assemble
Counterweight Pilot Control Valve Remove and Install
Counterweight Pilot Control Valve Disassemble and Assemble
Counterweight Slow Return Valve Remove and Install
Counterweight Shutoff Valve Remove and Install
Counterweight Check Valve Remove and Install
Control Valve Remove and Install
Control Valve Disassemble and Assemble
Left Control Valve (5-Spool) Disassemble and Assemble
Right Control Valve (4-Spool) Disassemble and Assemble
Hydraulic Oil Tank Remove and Install
Hydraulic Oil Tank Disassemble and Assemble
Restriction Valve Remove and Install
Hydraulic Oil Cooler Bypass Valve Remove and Install