Komatsu PC130-10M0 Hydraulic Excavator Workshop Repair Service Manual PDF - MKMTSPC130M0.zip
Full workshop service and repair documentation, complete with Electrical Wiring Diagrams, covering the Komatsu Hydraulic Excavator PC130-10M0 — everything needed to service, troubleshoot, fix, and rebuild the machine the way trained technicians do.
The Komatsu Hydraulic Excavator PC130-10M0 workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SEN06852-05 - Hydraulic Excavator PC130-10M0 Shop Manual (SN 70413 and up).pdf
PRODUCT DETAILS:
Total Pages: 2,024 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
COVER...1
00 INDEX AND FOREWORD...1
INDEX...2
FOREWORD, SAFETY, BASIC INFORMATION...14
HOW TO READ THE SHOP MANUAL...14
SAFETY NOTICE FOR OPERATION...16
PRECAUTIONS TO PREVENT FIRE...24
ACTIONS IF FIRE OCCURS...25
PRECAUTIONS WHEN YOU DISPOSE OF WASTE MATERIALS...26
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT...27
PRECAUTIONS WHEN YOU DISCONNECT AND CONNECT PIPINGS...30
PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT...37
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT...39
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT...40
PRACTICAL USE OF KOMTRAX...41
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER...42
METHOD FOR DISCONNECTING AND CONNECTING TYPE 1 PUSH-PULL TYPE COUPLER...42
METHOD FOR DISCONNECTING AND CONNECTING TYPE 2 PUSH-PULL TYPE COUPLER...43
METHOD FOR DISCONNECTING AND CONNECTING TYPE 3 PUSH-PULL TYPE COUPLER...44
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS...46
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR...50
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR...51
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL...53
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH...54
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE...56
HOW TO READ ELECTRICAL WIRE CODE...57
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD...61
STANDARD TIGHTENING TORQUE TABLE...64
CONVERSION TABLE...71
ABBREVIATION LIST...76
01 SPECIFICATIONS...1
CONTENTS...2
SPECIFICATIONS...3
SPECIFICATION DRAWING...3
SPECIFICATION DRAWING: PC130-10M0...3
WORKING RANGE DRAWINGS...5
WORKING RANGE DRAWINGS: PC130-10M0...5
SPECIFICATIONS...6
SPECIFICATIONS: PC130-10M0...6
WEIGHT TABLE...10
WEIGHT TABLE: PC130-10M0...10
FUEL, COOLANT, LUBRICANT...12
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...12
10 STRUCTURE AND FUNCTION...1
CONTENTS...2
BOOT-UP SYSTEM...5
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH KOMTRAX TERMINAL)...5
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...6
SYSTEM OPERATING LAMP SYSTEM...7
SYSTEM DIAGRAM OF SYSTEM OPERATING LAMP SYSTEM (MACHINE WITH KOMTRAX TERMINAL)...7
SYSTEM DIAGRAM OF SYSTEM OPERATING LAMP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...7
FUNCTION OF SYSTEM OPERATING LAMP SYSTEM (MACHINE WITH KOMTRAX TERMINAL)...7
FUNCTION OF SYSTEM OPERATING LAMP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...8
BATTERY DISCONNECT SWITCH...10
FUNCTION OF BATTERY DISCONNECT SWITCH...10
ENGINE SYSTEM...11
LAYOUT DRAWING OF ENGINE SYSTEM...11
ENGINE CONTROL SYSTEM...12
SYSTEM DIAGRAM OF ENGINE CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL)...12
SYSTEM DIAGRAM OF ENGINE CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...12
OPERATION OF ENGINE CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL)...13
OPERATION OF ENGINE CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...14
AUTO-DECELERATION SYSTEM...16
SYSTEM DIAGRAM OF AUTO-DECELERATION SYSTEM...16
FUNCTION OF AUTO-DECELERATION SYSTEM...16
OPERATION OF AUTO-DECELERATION SYSTEM...17
ENGINE AUTOMATIC WARM-UP SYSTEM...18
SYSTEM DIAGRAM OF ENGINE AUTOMATIC WARM-UP SYSTEM...18
FUNCTION OF ENGINE AUTOMATIC WARM-UP SYSTEM...18
OVERHEAT PREVENTION SYSTEM...20
FUNCTION OF OVERHEAT PREVENTION SYSTEM...20
TURBOCHARGER PROTECTION SYSTEM...22
FUNCTION OF TURBOCHARGER PROTECTION SYSTEM...22
COMPONENT PARTS OF ENGINE SYSTEM...23
PTO...23
COOLING SYSTEM...24
LAYOUT DRAWING OF COOLING SYSTEM...24
SPECIFICATIONS OF COOLING SYSTEM...25
CONTROL SYSTEM...26
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL)...26
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...28
MACHINE MONITOR SYSTEM...30
SYSTEM DIAGRAM OF MACHINE MONITOR (MACHINE WITH KOMTRAX TERMINAL)...30
SYSTEM DIAGRAM OF MACHINE MONITOR (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...31
FUNCTION OF MACHINE MONITOR SYSTEM...31
KOMTRAX SYSTEM...33
KOMTRAX SYSTEM DIAGRAM (MACHINE WITH KOMTRAX TERMINAL)...33
SYSTEM DIAGRAM OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...33
FUNCTION OF KOMTRAX SYSTEM...34
COMPONENT PARTS OF CONTROL SYSTEM...35
MACHINE MONITOR...35
KOMTRAX TERMINAL...48
GATEWAY FUNCTION CONTROLLER...50
COMMUNICATION TERMINAL...53
PUMP CONTROLLER...55
RESISTOR FOR PC-EPC VALVE...60
CAN TERMINATING RESISTOR...61
ENGINE CONTROLLER...62
FUEL CONTROL DIAL...67
HYDRAULIC SYSTEM...69
LAYOUT DRAWING OF HYDRAULIC SYSTEM...69
CLSS...71
STRUCTURE OF CLSS...71
FUNCTION OF CLSS...72
ENGINE AND PUMP COMBINED CONTROL SYSTEM...74
ENGINE AND PUMP COMBINED CONTROL SYSTEM DIAGRAM...74
FUNCTION OF ENGINE AND PUMP COMBINED CONTROL SYSTEM...75
COMPONENT PARTS OF HYDRAULIC SYSTEM...80
HYDRAULIC TANK...80
MAIN PUMP...82
CONTROL VALVE...107
WORK EQUIPMENT SYSTEM...167
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM...167
STRUCTURE OF VALVE CONTROL...170
PPC LOCK SYSTEM...171
SYSTEM DIAGRAM OF PPC LOCK SYSTEM...171
FUNCTION OF PPC LOCK SYSTEM...171
ONE-TOUCH POWER MAXIMIZING SYSTEM...172
SYSTEM DIAGRAM OF ONE-TOUCH POWER MAXIMIZING SYSTEM...172
FUNCTION OF ONE-TOUCH POWER MAXIMIZING SYSTEM...172
OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT...173
ATTACHMENT OIL FLOW ADJUSTER SYSTEM DIAGRAM...173
FUNCTION OF OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT...174
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM...175
WORK EQUIPMENT AND SWING PPC VALVE...175
1ST-LINE ATTACHMENT PPC VALVE (WITH EPC VALVE)...180
SOLENOID VALVE...187
VARIABLE BACK PRESSURE SOLENOID VALVE...192
PILOT CIRCUIT ACCUMULATOR...193
ATTACHMENT CIRCUIT ACCUMULATOR (FOR LOW PRESSURE CIRCUIT)...194
SWING SYSTEM...195
LAYOUT DRAWING OF SWING SYSTEM...195
SWING CONTROL SYSTEM DIAGRAM...197
FUNCTION OF SWING CONTROL SYSTEM...197
COMPONENT PARTS OF SWING SYSTEM...200
SWING MOTOR...200
SWING MACHINERY...208
SWING CIRCLE...210
TRAVEL SYSTEM...211
LAYOUT DRAWING OF TRAVEL SYSTEM...211
SYSTEM DIAGRAM OF TRAVEL CONTROL SYSTEM...213
FUNCTION OF TRAVEL CONTROL SYSTEM...213
COMPONENT PARTS OF TRAVEL SYSTEM...217
TRAVEL MOTOR...217
TRAVEL PPC VALVE...227
CENTER SWIVEL JOINT...231
UNDERCARRIAGE AND FRAME...234
LAYOUT DRAWING OF UNDERCARRIAGE...234
SPECIFICATIONS OF UNDERCARRIAGE...234
IDLER CUSHION...235
STRUCTURE OF IDLER CUSHION...235
SPECIFICATIONS OF IDLER CUSHION...235
WORK EQUIPMENT...236
STRUCTURE OF WORK EQUIPMENT...236
FUNCTION OF WORK EQUIPMENT...237
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM...238
FUNCTION OF WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM...238
BUCKET CLEARANCE ADJUSTMENT SHIM...239
FUNCTION OF BUCKET CLEARANCE ADJUSTMENT SHIM...239
CAB AND ITS ATTACHMENTS...240
ROPS CAB...240
STRUCTURE OF ROPS CAB (MACHINE WITH KOMTRAX TERMINAL)...240
STRUCTURE OF ROPS CAB (MACHINE WITH GATEWAY FUNCTION CONTROLLER)...240
FUNCTION OF ROPS CAB...241
CAB MOUNT...242
STRUCTURE OF CAB MOUNT...242
FUNCTION OF CAB MOUNT...243
CAB TIPPING STOPPER...244
STRUCTURE OF CAB TIPPING STOPPER...244
FUNCTION OF CAB TIPPING STOPPER...244
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20 STANDARD VALUE TABLE...1
CONTENTS...2
STANDARD VALUE TABLE FOR ENGINE...3
STANDARD VALUE TABLE FOR ENGINE: PC130-10M0...3
STANDARD VALUE TABLE FOR MACHINE...6
STANDARD VALUE TABLE FOR MACHINE: PC130-10M0...6
MACHINE POSTURE AND PROCEDURES TO MEASURE PERFORMANCE...20
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30 TESTING AND ADJUSTING...1
CONTENTS...2
RELATED INFORMATION ON TESTING AND ADJUSTING...5
TOOLS FOR TESTING AND ADJUSTING...5
SKETCH OF TOOLS FOR TESTING AND ADJUSTING...9
ENGINE AND COOLING SYSTEM...11
TEST ENGINE SPEED...11
TEST ENGINE SPEED...11
TEST EXHAUST GAS COLOR...13
TEST EXHAUST GAS COLOR BY HANDY SMOKE CHECKER...13
TEST EXHAUST GAS COLOR BY SMOKE METER...14
TEST AND ADJUST VALVE CLEARANCE...15
TEST VALVE CLEARANCE...15
ADJUST VALVE CLEARANCE...16
TEST COMPRESSION PRESSURE...18
TEST COMPRESSION PRESSURE...18
TEST BLOWBY PRESSURE...20
TEST BLOWBY PRESSURE ON MACHINE MONITOR...20
TEST ENGINE OIL PRESSURE...22
TEST ENGINE OIL PRESSURE...22
TEST FUEL PRESSURE...24
TEST FUEL PRESSURE...24
TEST FUEL RETURN RATE AND LEAKAGE...25
TEST FUEL RETURN RATE AND LEAKAGE...27
BLEED AIR FROM FUEL SYSTEM...30
BLEED AIR FROM FUEL SYSTEM...30
TEST FUEL CIRCUIT FOR LEAKAGE...32
METHOD FOR TESTING FUEL CIRCUIT FOR LEAKAGE...32
HANDLE CYLINDER CUT-OUT MODE OPERATION...34
HANDLE NO-INJECTION CRANKING OPERATION...35
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION...36
METHOD FOR CHECKING AIR CONDITIONER COMPRESSOR BELT...36
METHOD FOR ADJUSTING AIR CONDITIONER COMPRESSOR BELT...36
TEST AND ADJUST FAN BELT TENSION...38
METHOD FOR CHECKING FAN BELT TENSION...38
METHOD FOR ADJUSTING FAN BELT TENSION...38
POWER TRAIN...40
TEST SWING CIRCLE BEARING CLEARANCE...40
TEST SWING CIRCLE BEARING CLEARANCE...40
UNDERCARRIAGE AND FRAME...41
TEST AND ADJUST TRACK TENSION...41
METHOD FOR TESTING TRACK TENSION...41
METHOD FOR ADJUSTING TRACK TENSION...41
HYDRAULIC SYSTEM...43
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM...43
RELEASE REMAINING PRESSURE FROM HYDRAULIC TANK...43
RELEASE REMAINING PRESSURE IN HYDRAULIC CYLINDER CIRCUIT...43
RELEASE REMAINING PRESSURE FROM SWING MOTOR CIRCUIT...43
RELEASE REMAINING PRESSURE FROM TRAVEL MOTOR CIRCUIT...44
TEST AND ADJUST OIL PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL, AND BLADE CIRCUITS...45
METHOD FOR TESTING OIL PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL, AND BLADE CIRCUITS...45
ADJUST OIL PRESSURE IN WORK EQUIPMENT, SWING, AND TRAVEL CIRCUITS...52
TEST OIL PRESSURE OF CONTROL CIRCUIT...55
TEST OIL PRESSURE OF CONTROL CIRCUIT...55
TEST AND ADJUST OIL PRESSURE IN PUMP PC CONTROL CIRCUIT...57
TEST PC VALVE OUTLET PRESSURE (SERVO PISTON INLET PRESSURE)...57
TEST PC-EPC VALVE OUTLET PRESSURE...58
METHOD FOR ADJUSTING OIL PRESSURE IN PUMP PC CONTROL CIRCUIT...59
TEST AND ADJUST OIL PRESSURE IN PUMP LS CONTROL CIRCUIT...60
TEST LS DIFFERENTIAL PRESSURE WITH MACHINE MONITOR...60
TEST LS DIFFERENTIAL PRESSURE BY TESTING TOOL...62
TEST LS VALVE OUTLET PRESSURE (SERVO PISTON INLET PRESSURE)...63
METHOD FOR ADJUSTING LS VALVE...64
TEST OUTLET PRESSURE OF SOLENOID VALVE...66
TEST OUTLET PRESSURE IN SOLENOID VALVE...66
OPERATING CONDITION OF SOLENOID VALVE...67
TEST OUTLET PRESSURE IN VARIABLE BACK PRESSURE SOLENOID VALVE...69
OPERATING CONDITION OF VARIABLE BACK PRESSURE SOLENOID VALVE...70
TEST OUTLET PRESSURE IN PPC VALVE...71
TEST OUTLET PRESSURE IN PPC VALVE...71
ADJUST WORK EQUIPMENT AND SWING PPC VALVES...73
METHOD FOR ADJUSTING PLAY OF WORK EQUIPMENT AND SWING PPC VALVES...73
TEST AND ADJUST TRAVEL DEVIATION...74
TEST TRAVEL DEVIATION...74
METHOD FOR ADJUSTING TRAVEL DEVIATION...74
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT...77
METHOD FOR TESTING THE PARTS CAUSING HYDRAULIC DRIFT OF BOOM CYLINDER AND BUCKET CYLINDER...77
METHOD FOR TESTING THE PARTS CAUSING HYDRAULIC DRIFT OF ARM CYLINDER...77
METHOD FOR TESTING THE PARTS CAUSING HYDRAULIC DRIFT OF PPC VALVE...78
TEST OIL LEAKAGE...79
TEST OIL LEAKAGE FROM BOOM CYLINDER...79
TEST OIL LEAKAGE FROM ARM CYLINDER...79
TEST OIL LEAKAGE FROM BUCKET CYLINDER...80
METHOD FOR TESTING OIL LEAKAGE FROM BLADE CYLINDER...80
TEST OIL LEAKAGE FROM SWING MOTOR...81
TEST OIL LEAKAGE FROM TRAVEL MOTOR...82
BLEED AIR FROM HYDRAULIC CIRCUIT...83
BLEED AIR FROM HYDRAULIC CIRCUIT...84
CAB RELATED PARTS...87
TEST CAB TIPPING STOPPER...87
METHOD FOR TESTING CAB TIPPING STOPPER...87
ADJUST MIRRORS...88
PROCEDURE FOR ADJUSTING MACHINE LEFT FRONT MIRROR (A)...89
PROCEDURE FOR ADJUSTING REGULAR POSITION OF MACHINE LEFT FRONT MIRROR (A)...90
PROCEDURE FOR ADJUSTING MACHINE RIGHT FRONT MIRROR (B)...92
PROCEDURE FOR ADJUSTING REGULAR POSITION OF MACHINE RIGHT FRONT MIRROR (B)...93
PROCEDURE FOR ADJUSTING MACHINE RIGHT SIDE MIRROR (C)...94
PROCEDURE FOR ADJUSTING MACHINE REAR COUNTERWEIGHT MIRROR (D)...95
ELECTRICAL SYSTEM...96
SET AND OPERATE MACHINE MONITOR...96
OPERATOR MODE...100