BMW M3 F80 Series Sedan 2014-2018 Repair Service Manual PDF - MBMW3F80M3.zip

An all-inclusive service and repair guide featuring Electrical Wiring Diagrams for the 2014-2018 BMW M3 (F80 Series) Sedan, packed with everything needed to service, troubleshoot, fix, and rebuild your vehicle the way a professional technician would.

The 2014-2018 BMW M3 (F80 Series) workshop service and repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 4,870 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

BMW M3 (F80 Series) Sedan Service Repair Manual 2014-2018.pdf

MAIN SECTIONS

00 - MAINTENANCE & GENERAL NOTES........3

0 operating fluid overview........7

0000... Body Check for corrosion (except cavities)........21

0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position........22

0000... CBS reset........23

0000... Check horn, headlight flashers and hazard warning flashers........27

0000... Check windscreen wash _ wipe system........28

0000... Checking coolant level and concentration, correcting if necessary........29

0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower........30

0000... Checking lighting system........31

0000... Checking of road safety (test drive)........32

0000... Information _ warning labels........33

0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp........37

0000... Steering components Check for play, damage and, if nec., tightness........39

0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern........41

0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion........42

0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers........43

0000... When driving on a race track........47

0000... Windscreen washer system checking fluid level, topping up if necessary........53

0000... Work instruction for removing the protective film........54

0000009 Pre-delivery check........56

0000105 Standard scope of service........61

0000600 Service - running-in check........62

0000602 Service - air filter element........63

0000610 Service engine oil (US version only)........64

0000612 Service - front brakes........67

0000614 Service - rear brakes........69

0000616 Service - microfilter........71

0000618 Service - brake fluid........72

0000622 Service - spark plugs........73

0000624 Service - vehicle check........74

0000661 Rear axle differential service........77

0001... Symbols used and information in repair instructions........78

5.1.1 Axles........83

7.1.1 Installation safety of the seat belts _ seat belt buckles........86

7.1.2 Status of the seat belts _ seat belt buckles........90

7.1.3 Belt force limiter........93

7.1.4 Seat belt tensioner........94

7.1.5 Airbag........95

7.1.6 Supplementary restraint systems (SRS)........98

7.11 Odometer (if present)........99

7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)........100

Abbreviations........101

Addition to special tools cabinet All model series........105

Arguments pertaining to engine oil consumption........107

Brake fluid - Operating Fluids Specification........110

Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)........111

CBS general - Reset is lost........113

Changed emissions test indicator BMW Condition Based Service........114

Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)........115

Emergency Services (BMW _ MINI) from issue September 2009........117

Engine oil - varying colours _ smell after initial filling in the works........118

Engine oil service - countries with higher levels of dust Check the air filter element for contamination........119

Engine oil service _ vehicle check service - procedure for resetting the service interval indicator........120

Extract from BMW Group Standard?GS?90003-2........121

FEB-FEB-NED-TESTMODULE-AKTUELL........123

General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries........124

Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)........130

Handling the acoustic camera........133

IMIB_Next........135

Ignition key data tapping on CBS vehicles........138

Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)........144

List of contents........146

M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2........148

M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2........149

M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2........150

M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2........151

M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2........152

M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2........153

M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2........154

M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2........155

Main group 00........156

New Maintenance Records service booklet and maintenance documentation All models........157

Parking brake function check - new procedure in the standard service scope _ rear brake service........159

Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)........161

Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)........163

Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)........169

Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles........171

Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6........175

Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6........188

Workshop Equipment - Planning Documentation........201

Workshop equipment sales........202

11 - ENGINE ........203

11 operating fluid overview........208

11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location........210

1100 Mounting engine on assembly stand (S55)........212

1100 Overview of tightening torques........214

1100... Engine oil change (S55)........218

1100... Engine oil consumption measurement........221

1100... Overview of consumables (Electronic Parts Catalogue)........222

1100039 Checking compression of all cylinders (S55)........228

1100050 Removing and installing engine (S55)........233

1100300 Engine oil consumption measurement........240

1100670 Securing engine in installation position........248

1112 Overview of Technical Data........253

1112 Overview of tightening torques........256

1112000 Removing and installing _ sealing cylinder head cover (S55)........270

1112040 Removing and installing all ignition coils and injector wells (S55)........273

1112100 Removing and installing cylinder head (S55)........275

1112101 Replacing cylinder head gasket (S55)........291

1112115 Removing and installing _ replacing corrosion protection cover (S55)........294

1112719 Grinding cylinder head lower face (S55)........296

1112729 Checking cylinder head for water leaks (S55)........298

1113000 Removing and installing, sealing or replacing oil sump (S55)........300

1114005 Replacing front crankshaft seal (S55)........306

1114010 Replacing sealing cap for vacuum pump (S55)........310

1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (S55)........313

1114151 Replacing rear radial crankshaft seal on transmission side (S55)........316

1121500 Replacing crankshaft (S55)........321

1121505 Sealing crankcase lower section (S55)........331

1121531 Replacing all crankshaft main bearing shells (S55)........356

1122500 Removing and installing _ replacing flywheel (S55)........361

1123010 Removing and installing _ replacing vibration damper (S55)........364

1124571 Replacing all connecting rod bearing shells (S55)........366

1125530 Removing and installing _ replacing all pistons (S55)........370

1128010 Replacing drive belt for alternator (S55)........378

1128018 Replacing drive belt for coolant pump (S55)........381

1128020 Replacing tensioning device for alternator drive belt (S55)........384

1128028 Removing and installing both deflecting elements for the drive belt (S55)........385

1130 Overview of tightening torques........387

1131 Overview of tightening torques........388

1131005 Checking camshaft timing (S55)........400

1131025 Removing and installing _ replacing intake camshaft (S55)........405

1131028 Removing and installing _ replacing exhaust camshaft (S55)........409

1131051 Replace the hub for the vibration damper (S55)........417

1131051 Replacing timing chain (S55)........429

1131090 Installing and removing _ replacing chain tensioner piston (S55)........438

1131505 Adjusting timing of camshaft(s) (S55)........440

1133050 Removing and installing _ replacing all rocker arms (S55)........446

1134552 Removing and installing _ replacing all valves (S55)........449

1134560 Replacing all valve stem seals (S55)........451

1134715 Replacing all valve springs (S55)........453

1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (S55)........457

1136655 Removing and installing _ replacing both solenoid valves (S55)........464

1137... Fault patterns for valve gear (S55)........466

1137005 Removing and installing _ replacing eccentric shaft (S55)........469

1137010 Removing and installing _ replacing intermediate levers (S55)........472

1137020 Removing and installing _ replacing servomotor for eccentric shaft (S55)........484

1140000 Checking engine oil pressure (S55)........492

1141000 Removing and installing _ replacing oil pump (S55)........497

1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (S55)........502

1141050 Removing and installing _ replacing oil suction pump (S55)........510

1141115 Removing and installing _ replacing hydraulic valve (S55)........515

1142020 Removing and installing _ replacing full-flow oil filter (S55)........517

1142035 Removing and installing _ replacing the thermostat housing S55........522

1142035 Removing and installing _ replacing thermostat housing of engine oil cooling (S55)........524

1151000 Removing and installing _ replacing coolant pump (S55)........527

1151055 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger (S55)........531

1153000 Removing and installing _ replacing coolant thermostat (S55)........534

1153086 Removing and installing coolant return line (S55)........536

1153092 Removing and installing coolant feed line to exhaust turbocharger (S55)........538

1153094 Removing and installing coolant feed line from exhaust turbocharger to auxiliary coolant pump (S55)........540

1161050 Removing and installing air intake plenum (S55)........541

1165022 Removing and installing _ renewing exhaust turbocharger for cylinders 1-3 (S55)........546

1165024 Removing and installing _ renewing exhaust turbocharger for cylinders 4-6 (S55)........556

1165805 Replacing both electrical controller drives (wastegate valve) (S55)........565

1166000 Removing and installing _ replacing vacuum pump (S55)........571

1178511 Removing and installing _ replacing oxygen control sensor of cylinders 1-3 (S55)........574

1178512 Removing and installing _ replacing oxygen control sensor of cylinders 4-6 (S55)........577

1178611 Removing and installing _ replacing oxygen monitoring sensor for cylinders 4-6 (S55)........581

1178611 Removing and installing _ replacing oxygen monitoring sensor, cylinders 1-3 (S55)........585

6.1.9 Engine performance........588

9.0 BMW Longlife-17 FE+........589

BMW Quality Longlife-04 All........591

Camshaft........592

Charger with control........593

Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster........594

Connecting Rods and Bearings, BMW, S55, B30........595

Connecting Rods and Bearings........596

Coolant pump with drive........597

Crankshaft and Bearings, BMW, S55, B30........598

Crankshaft and Bearings........603

Cylinder Head with Valve Seat Cover, BMW, S55, B30........604

Cylinder head with cylinder head cover........605

Cylinder head with lid, BMW, S55, B30........606

Emissions control, control sensor _ monitoring sensor........607

Emissions-control, Lambda oxygen sensor........608

Engine Block, Cylinder Crankcase, BMW, S55, B30........609

Engine block........610

Engine identification........612

Engine in general, BMW, S55, B30........622

Fan........623

Flywheel........624

Intake camshaft, BMW, S55, B30........625

Intake manifold........626

Leak-testing the air-intake system........627

Main group 11........630

Oil Filter and Lines........631

Oil pump with strainer and motor........632

Oil sump........634

Oil supply, BMW, S55, B30........636

Standard screw connection........637

Thermostat and Connections........638

V-ribbed belt with Tension and Deflection Element........639

Vacuum pump........640

Vacuum supply All models........641

Valves with Springs, BMW, S55, B30........645

Variable camshaft control........646

Variable valve gear........647

Vibration damper........648

12 - ENGINE ELECTRICAL SYSTEM........649

1112070 Removing and installing _ renewing acoustic cover (S55)........650

1200... Instructions for removal and replacement of control units........653

1200... Instructions for working on the ignition system........655

1212011 Remove and install _ replace all spark plugs (S55)........657

1213511 Replacing ignition coils (S55)........661

1214521 Replacing crankshaft pulse sensor (S55)........664

1214523 Replacing pulse sensor on intake camshaft (S55)........666

1214524 Replacing pulse sensor on exhaust camshaft (S55)........668

1214550 Replacing control unit (DME) (S55)........670

1214600 Removing _ replacing knock sensors (S55)........674

1214650 Replace pressure sensor on charge air cooler (S55)........677

1214651 Replacing pressure sensor on intake plenum (S55)........680

1214700 Encoding the control unit (DME _ DDE)........683

1214705 Programming the control unit (DME _ DDE)........684

1231020 Removing and installing or replacing alternator (S55)........685

1241020 Removing and installing _ replacing starter motor (S55)........689

1241041 Replacing the engagement solenoid switch........691

1242540 Replacing safety battery terminal (SBK)........693

1261280 Removing and installing _ replacing oil pressure switch (S55)........700

1261285 Removing and installing _ renewing oil level sensor for engine oil (S55)........703

Alternator lead........706

Alternator with Drive and Mounting Parts........707

Electronic Shift Units or Control Units........708

Oil pressure, oil level indicator........709

Spark Plugs........710

Starter motor with mounting........711

13 - FUEL PREPARATION & CONTROL........712

1161368 Removing and installing _ replacing charge air duct of cylinder 4-6 (S55)........714

1161375 Removing and installing _ replacing the charge air duct for cylinders 1-3 (S55)........716

1161380 Removing and installing _ replacing charge air duct to throttle valve (S55)........718

13 operating fluid overview........722

1331... Notes regarding the fuel pressure test (reference pressure surrounding area)........723

1351110 Removing and installing _ replacing front high pressure pump (S55)........725

1351115 Removing and installing _ replacing rear high pressure pump (S55)........729

1353158 Removing and installing or replacing high-pressure rail (S55)........733

1353164 Removing and installing _ replacing both pressure lines (S55)........740

1353332 Removing and installing _ replacing feed line (S55)........744

1353594 Replacing fuel low-pressure sensor (S55)........749

1353596 Replacing high pressure fuel sensor (S55)........753

1353719 Removing and installing _ replacing all injectors (S55)........756

1354030 Removing and installing _ sealing throttle body (S55)........767

1362531 Replacing coolant temperature sensor (S55)........770

1362560 Removing and installing _ replacing left or right hot film air mass meter (S55)........773

1362582 Removing and installing _ replacing oil temperature sensor (S55)........776

1362630 Replacing pulse sensor for high pressure pump drive (S55)........779

1371010 Removing and installing _ replacing intake silencer housing, left (S55)........787

1371020 Removing and installing _ replacing intake silencer housing (S55)........789

1371040 Removing and installing _ replacing front air duct (S55)........791

1371042 Removing top rear air duct (S55)........795

1371043 Removing bottom rear air duct (S55)........797

1372002 Removing and installing _ replacing both air filter elements (S55)........799

1390500 Replacing tank venting valve (S55)........802

Fuel Injector Nozzles and Lines........804

Fuel Pump with Drive and Pipes........805

Fuel filter........806

Group 13........807

Intake silencer........808

Sensors for control unit........809

Throttle valve and operation........810

16 - FUEL SUPPLY........811

1611030 Remove and install _ replace the fuel tank (petrol)........812

1611060 Removing and installing or replacing fuel filler pipe........817

1612001 Removing and installing _ replacing sensor for fuel gauge (left)........820

1612010 Removing and installing or replacing carbon canister........821

1612060 Removing and installing _ replacing carbon canister (US version NVLD)........822

1612200 Removing and installing _ replacing outer fuel filter........824

1612440 Replace the fuel filler neck breather pipe (petrol)........826

1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)........828

1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD)........830

1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)........831

1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)........832

1614090 Removing and installing _ replacing delivery unit (petrol)........834

1614500 Removing and installing _ replacing control unit for electric fuel pump........839

Fuel Delivery........841

Fuel Tank and Mounting Parts........842

Fuel pump........843

Main group 16........844

Tank ventilation........845

17 - COOLING........846

1151040 Replacing the auxiliary coolant pump for charge air cooler (low pressure) (S55)........848

17 operating fluid overview........851

1700... Bleed and charge cooling circuit (LT cooling system) with vacuum charger........854

1700... Bleed cooling circuit for low temperatures (low-temperature cooling system) (S55)........862