John Deere CH570 CH670 (PIN Prefix 1T8) Sugar Cane Harvester Workshop Repair Service Manual PDF (TM134019) - MJODTM134019.zip
John Deere CH570 and CH670 Sugar Cane Harvester Workshop Repair Manual (TM134019)
TM134019 — Official John Deere technical (repair) manual for the CH570 and CH670 Sugar Cane Harvesters, covering machines with PIN prefix 1T8, delivered in PDF format.
Complete service repair manual for John Deere Sugar Cane Harvester CH570, CH670 (PIN Prefix 1T8), with all the technical information to maintain, diagnostic, repair, rebuild like professional mechanics.
John Deere Sugar Cane Harvesters CH570, CH670 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 3,105 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
Fuels, Coolants, and Lubricants
Tune-Up and Adjustments
Engine
Component Removal and Installation
Cooling System
Exhaust System
Auxiliary Coolers
Fuel and Air
Diesel Fuel System
Air Intake System
Electrical
Batteries
Electrical Harness and Connectors
Wire Harness Routings
Sensors and Switches
Lighting
Fuses, Relays, and Control Units
Operator Station
Charging System
Starting System
GreenStar Components
Power Train
Pump Drive
Hydrostatic Drive Pumps
Hydrostatic Drive Motors
Final Drive Repair
Track
Ground Conditions
Operating Conditions
Undercarriage Wear
Glossary
Track Repair
Wheel
Wheel
Steering and Brakes
Steering Column
Steering Valve and Control Unit
Steering Arms and Pivots
Brakes
Hydraulic System
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Hydraulic Motors
Accumulators
Miscellaneous
Handrails and Platform
Shields and Doors
Operator Station
Air Conditioning System
System Components
Seats
Cab
Topper System
Topper
Crop Divider System
Crop Divider
Knockdown Rollers
Knockdown Rollers
Base Cutter System
Base Cutter
Feed Roller System
Rollers
Chopper System
Chopper
Cleaning System
Primary Extractor
Secondary Extractor
Elevator System
Elevator
Dealer Fabricated Tools
Dealer Fabricated Tools
tm134019 - CH570 and CH670 Sugar Cane Harvester
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Support Machine Properly
Avoid Heating Near Pressurized Fluid Lines
Handle Fluids Safely—Avoid Fires
Remove Paint Before Welding or Heating
Precautions for Welding
Live With Safety
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Seat Safety Switch
Tilting the Cab
Protect Bystanders
Use Steps and Handholds Correctly
Handle Electronic Components and Brackets Safely
Wear Protective Clothing
Handle Fuel Safely—Avoid Fires
Avoid Static Electricity Risk When Refueling
Service Accumulator Systems Safely
Service Cooling System Safely
Prepare for Emergencies
Use Safety Lights and Devices
Using Cylinder Safety Stops
Safe Transport of Harvester
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Protect Against High Pressure Spray
Use Caution on Hillsides
Use Caution On Slopes When Turning
Stopping and Parking
Park Machine Safely
Service Tires Safely
Service Tires Safely
Follow Tire Recommendations
Avoid Electrical Power Lines
Keep Hands Away from Knives
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Prevent Battery Explosions
Handling Batteries Safely
Fire Prevention
In Case of Fire
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Stay Clear of Harvesting Units
Stay Clear of Rotating Drivelines
Keep Riders Off Machine
Instructional Seat
Install All Guards
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Exhaust Filter Cleaning
Group 10: General Specifications
Dimensions
Weight
Component Specifications
Engine Specifications
Capacities
Travel Speeds
Product Identification Plate
Product Identification Number
Interpret Product Identification Number
Engine Serial Number
Pump Drive Gear Case Serial Number
Chopper Gear Case Serial Number
Critical Torque Specifications
Identifying Zinc-Flake Coated Fasteners
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Sealants and Adhesives Cross-Reference Chart
Group 15: Fuels, Coolants, and Lubricants
Lubricate Machine Properly
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Tier 2 and Stage II
Diesel Engine Oil — Tier 3 and Stage III
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oilscan™ and CoolScan™
Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Disposal of Diesel Exhaust Fluid (DEF)
Required Emission-Related Information
Diesel Engine Coolant
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
John Deere COOL-GARD™ II Coolant Extender
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Operating in Warm Temperature Climates
Supplemental Coolant Additives
Testing Coolant Freeze Point
Water Quality for Mixing with Coolant Concentrate
Pump Drive, Base Cutter, and Chopper Gear Case Oil
Hydraulic Oil
Final Drive Gear Oil
Grease
Alternative and Synthetic Lubricants
Group 20: Tune-Up and Adjustments
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Check Oil Lines And Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Section 20: Engine
Group 05: Component Removal and Installation
Special Tools
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Engine—Tier 2/Stage II and Tier 3/Stage III A Engines
Remove and Install Engine—Final Tier 4/Stage IV Engine
Remove and Install Serpentine Belt
Inspect Belt Tensioner
Replace Engine Isolators
Group 10: Cooling System
Special Tools
Other Material
Specifications
Test Surge Tank Cap
Replace Coolant Filter
Pressure Test Cooling System
Remove and Install Radiator
Remove and Install Surge Tank
Drain, Flush, and Fill Cooling System
Bleed Air From Cooling System—Use CTM
Remove and Install Fan
Remove and Install Thermostat—Use CTM
Engine Water Pump Repair—Use CTM
Group 15: Exhaust System
Special Tools
Other Material
Specifications
Remove and Install Muffler—Tier 2/Stage II and Tier 3/Stage III A Engines
Remove and Install Exhaust Pipe Assembly—Tier 2/Stage II and Tier 3/Stage III A Engines
Diesel Exhaust Fluid (DEF) Dosing Aftertreatment Devices Repair and Adjustment—Use CTM
Remove and Install Diesel Oxidation Catalyst/Diesel Particulate Filter (DOC/DPF) Exhaust Pipe and Bellow
Remove and Install Turbocharger Exhaust Pipe and Bellow
Remove and Install Diesel Oxidation Catalyst/Diesel Particulate Filter (DOC/DPF) Assembly
Disassemble and Assemble Diesel Oxidation Catalyst/Diesel Particulate Filter (DOC/DPF) Assembly
Remove and Install Diesel Exhaust Fluid (DEF) Dosing Injector
Remove and Install Diesel Exhaust Fluid (DEF) Dosing Unit
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Remove and Install Diesel Exhaust Fluid (DEF) Tank
Remove and Install Diesel Exhaust Fluid (DEF) Tank Header Assembly
Cleaning Diesel Exhaust Fluid (DEF) Tank
Selective Catalytic Reduction (SCR) System Overview
Remove and Install Selective Catalytic Reduction (SCR) Assembly
Group 20: Auxiliary Coolers
Remove and Install Hydraulic Oil Cooler
Remove and Install Charge Air Cooler
Cleaning Charge Air Cooler
Section 30: Fuel and Air
Group 05: Diesel Fuel System
Other Material
John Deere Fuel System Repair—Use CTM
Remove and Install Fuel Filters—Tier 2/Stage II and Tier 3/Stage III A Engines
Remove and Install Fuel Filters—Final Tier 4/Stage IV Engine
Bleed Fuel System—Use CTM
Remove and Install Fuel Tank
Remove and Install Fuel Cooler
Group 10: Air Intake System
Remove and Install Engine Air Filters
Clean and Inspect Primary Air Filter
Remove and Install Air Cleaner Inlet Assembly
Turbocharger Repair—Use CTM
Section 40: Electrical
Group 05: Batteries
Special Tools
Specifications
Servicing Battery
Checking Battery Fluid Level
Preventing Battery Damage
Charging Battery
Battery Disconnect Switch
Remove and Install Batteries
Group 10: Electrical Harness and Connectors
Use Electrical Insulating Compound
Electrical System Visual Inspection
Using High-Pressure Washers
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B