John Deere 6405 & 6605 Tractor Workshop Repair Service Manual 2WD MFWD PDF (TM4578) - MJODTM4578.zip
A full workshop repair and service manual for John Deere 6405 and 6605 tractors, packed with everything needed to maintain, troubleshoot, and rebuild these machines to professional mechanic standards.
This technical service manual (repair edition) covers John Deere 6405 and 6605 North American tractors in both 2WD and MFWD configurations, and contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4578 - 6405 and 6605 tractors Technical Manual - Repair.pdf
tm4578 - 6405 and 6605 tractors Technical Manual - Repair.epub
Total Pages: 1,403 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Engine Removal and Installation
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starting Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
SyncroPlusSyncroPlus is a trademark of Deere & Company. Transmission
Removal and Installation of Transmission Components
Transmission Shift Controls
Perma Clutch II
Gear Transmission
Creeper Transmission
Range Transmission
Power Reverser POWRREVERSER is a trademark of Deere & Company. Transmission
Removal and Installation of Power Reverser Module
Transmission Shift Controls
Power Reverser Module
Gear Transmission
Drive Systems
Component Removal and Installation
U-Jointed Shafts and Torsion Damper
Front Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front PTO
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Steering Cylinders
Brake Valve
Rear Brakes
Hydraulic System
Controls
Hydraulic Pump
Valves
Rockshaft and Rockshaft Cylinder
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
Miscellaneous
Removal and Installation of Components
Main Frame
Front Axle
Front and Rear Wheels
Center Link Bracket and Swinging Drawbar
Operator's Cab and Open Operator's Station
Tilting, Removing and Installing the Operator's Cab
Removing and Installing the Open Operator's Station
Controls and Instruments
Electronic Hitch Control Components
Air-Conditioning System
Heating System
Operator's Cab and Open Operator's Station
Seats
Radio
Special Tools (Dealer-Fabricated)
tm4578 - 6405 and 6605 tractors
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 10: General Information
Group 05: Specifications
Engine
Cooling System
Fuel System
Air Intake System
Electrical System
Hydrostatic Steering System
Clutch
SyncroPlus Transmission
Power Reverser Transmission
Creeper Transmission
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front Wheel Drive
Hydraulic Brakes
Parking Lock
HydraVantage Hydraulic System
Rockshaft
Ground Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
FWD Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Torques for Inch Fittings used in the Hydraulic System
Torques for Metric Fittings used in the Hydraulic System
Installing Oil Hoses
Product Identification and Sub-Assembly Serial Numbers
Engine Serial Number
Transmission Serial Number
Front Wheel Drive Axle Serial Number
Operator's Cab Serial Number
Sub-Assembly Serial Numbers
Group 10: Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Remove and Clean the Primary Air Cleaner Element
Check the Air Cleaner Safety Element
Check the Dust Unloading Valve and Dust Trap If equipped
Check Air Intake System Connections for Leaks
Check Crankcase Vent Hose for Clogging
Clean Radiator Grille Screen
Clean the Radiator and Oil Cooler (or Condenser)
Check Caps on Expansion Tank
Check the Radiator for Leaks
Check Engine Thermostat
Check Operation of Fuel Transfer Pump
Checking the Fuel Filter
Bleeding the Fuel System
Clean the Water Trap
Run the Engine until it is Warm, and Check Engine Speeds
Check Setting of Fuel Injection Pump
Check Setting of Speed Control Linkage
Clean Battery, Cables and Battery Box with a Clean Cloth
Neutral Start Circuit
Check Operation of Starter Motor
Check Operation of Lighting System
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine Removal and Installation
Special or Essential Tools
Specifications
Removing the Engine (6405)
Installing the Engine (6405)
Preliminary Work, Replacing Engine Mountings (6405)
Front Engine Mountings (6405), Replacement
Rear Engine Mountings (6405), Replacement
Removing the Engine (6605)
Installing the Engine (6605)
Preliminary Work, Replacing Engine Mountings (6605)
Front Engine Mountings (6605), Replacement
Rear Engine Mountings (6605), Replacement
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Linkage
General Information
Specifications
Adjust Hand Throttle Lever and Accelerator Pedal
Adjusting Speed Control Linkage
Exploded View of Hand Throttle Lever
Exploded View of Accelerator Pedal
Group 10: Fuel System
General Information
Special Tool (Dealer-Manufactured)
Removing the Fuel Tank
Installing the Fuel Tank
Replacing the Fuel Gauge Sending Unit
Changing the Fuel Transfer Pump
Changing the Fuel Filter
Bleeding the Fuel System
Installing Check Valve in Fuel System
Group 15: Air Intake System
General Information
Exploded View of Air Cleaner
Group 20: Cooling System
General Information
Specifications
Removing the Radiator
Changing the Fan or the Viscous Fan Drive If equipped
Installing Radiator
Installing Oil Hoses
Relieving Tension on the Drive Belt
Replacing the Drive Belt
Replacing the Drive Belt Tensioner
Repairing the Fan Console
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Group 30: Exhaust System
General Information
Specifications
Installing the Muffler
Installing the Muffler Pipe
Installing the Exhaust Pipe
Section 40: Electrical System
Group 05: Connectors
Essential Tools
Other Material
General
Use Insulating Compound for Electrical Components
Using high-pressure washers
Disconnecting electrical circuits
METRI PACK Connectors With Rear Terminal Lock
METRI PACK Connectors
Connectors for Electronic Control Units
Relay Connectors
CRIMP SNAP IN connectors
CPC Connectors
Changing Terminals
Power Distribution Connectors
Load Center (Fuse Box)
Group 10: Wiring Harnesses
Disconnecting Electrical Circuits
Ground Point Locations
Removing and Installing Engine Wiring Harness W3 (Tractors with open Operator's Station and 4-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (Tractors with open Operator's Station and 6-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (Tractors with Cab and 4-Cylinder Engine)
Removing and Installing Engine Wiring Harness W3 (Tractors with Cab and 6-Cylinder Engine)
Removing and Installing Starting Aid Wiring Harness W27
Removing and Installing Worklight Wiring Harness W14 (Front Corner)
Removing and Installing Front PTO Wiring Harness W39
Removing and Installing Open Station Wiring Harness W4 up to Serial No. 249394
Removing and Installing Open Station Wiring Harness W4 from Serial No. 249395
Reming and Installing Cab Wiring Harness W4
Removing and Installing Wiring Harness W28 for 7-Terminal Socket
Removing and Installing Wiring Harness W30 for 3-Terminal Socket
Removing and Installing Cab Roof Wiring Harness W11
Removing and Installing Air Conditioning and Fan Wiring Harness W8
Removing and Installing Front Transmission Wiring Harness W32 (Open Operator's Station)
Removing and Installing Rear Transmission Wiring Harness W33 (Open Operator's Station)
Removing and Installing Transmission Wiring Harness W13 (Tractors with Cab)
Removing and Installing Backup Alarm Wiring Harness W40
Removing and Installing Backup Alarm Wiring Harness W41 (SyncroPlus Transmission Switch)