BMW M5 F90 2017-Onwards Workshop Repair Service Manual PDF - MBMWF90NPEK.zip
A comprehensive factory-level repair guide covering every BMW (F90) M5 variant from 2017 onward, packed with the detailed shop data professionals rely on to service, troubleshoot, fix, and rebuild these vehicles.
Inside this BMW (F90) M5 workshop service and repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 12,133 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
00 - MAINTENANCE & GENERAL NOTES
11 - ENGINE
12 - ENGINE ELECTRICAL SYSTEM
13 - FUEL PREPARATION & CONTROL
16 - FUEL SUPPLY
17 - COOLING
18 - EXHAUST SYSTEM
21 - CLUTCH
22 - ENGINE & TRANSMISSION MOUNTING
23 - MANUAL GEARBOX
24 - AUTOMATIC TRANSMISSION
25 - GEARSHIFT
26 - PROPELLER SHAFT
27 - TRANSFER BOX
28 - TWIN_CLUTCH GEARBOX (DKG)
31 - FRONT AXLE, FRONT SUSPENSION
32 - STEERING & WHEEL ALIGNMENT
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE
34 - BRAKES
35 - PEDALS
36 - WHEELS WITH TYRES
37 - INTEGRATED SUSPENSION SYSTEMS
41 - BODY
51 - BODY EQUIPMENT
52 - SEATS & MOTORCYCLE SEAT
54 - SLIDE_TILT SUNROOF & SOFT TOP
61 - GENERAL VEHICLE ELECTRICAL SYSTEM
62 - INSTRUMENTS
63 - LIGHTS
64 - HEATING & AIR CONDITIONING
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION
67 - ELECTRIC MOTOR
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS
72 - BODY PARTS & ACCESSORIES
84 - COMMUNICATION SYSTEM
97 - VEHICLE PERSERVATION
99 - PAINT
CONTENTS (Expanded View)
00 - MAINTENANCE & GENERAL NOTES
0 operating fluid overview
0 Overview of tightening torques
5.1.1 Axles
7.1.1 Installation safety of the seat belts seat belt buckles
7.11 Odometer (if present)
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed required)
7.1.2 Status of the seat belts seat belt buckles
7.1.3 Belt force limiter
7.1.4 Seat belt tensioner
7.1.5 Airbag
7.1.6 Supplementary restraint systems (SRS)
Abbreviations
Addition to special tools cabinet All model series
Arguments pertaining to engine oil consumption
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)
BMW engine oil service without supplementary service
Brake fluid - Operating Fluids Specification
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW MINI) from issue September 2009
Engine oil consumption measurement
Engine oil service - countries with higher levels of dust_ Check the air filter element for contamination
Engine oil service vehicle check service - procedure for resetting the service interval indicator
Engine oil - varying colours smell after initial filling in the works
Excerpt from company standard BMW GS 90003-2
FEB-FEB-NED-TESTMODULE-AKTUELL
Final drive oil - new oil quality from 07 2011
Form for equipotential bonding screw connections
Free pre-delivery check
Front axle differential service
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries
Group 00
Handling fault messages Check Control messages for Run Flat Indicator302240RDC (SA2VB)
Ignition key data tapping on CBS vehicles
Inflation pressure measurement in vehicles with tyre pressure display302240RDC302240(SA2VB)
Information for handling the documents_ repair instructions, technical data, AZD
Information on intelligent battery sensor (IBS)
Information on using cleaning agent paints (personal protection equipment)
Instructions for desiccant insert replacement
Instructions for handling R1234yf refrigerant
Instructions for replacement of air conditioning capacitors and radiator coolers
List of contents
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2
Maintenance work M5 (F90)
Microencapsulated screws
New Maintenance Records service booklet and maintenance documentation All models
New repair methods 342200235Gluing Riveting342200235 on steel bodies
Note for handling R134a refrigerant
Notes on AGM battery
Notes on handling the high pressure cleaner
Notes on the refrigerant (R134a, R1234yf) and refrigerant oil
Oil change in rear axle final drive incl. used oil disposal
Oil change in the front axle transmission including used oil disposal
Parking brake function check - new procedure in the standard service scope rear brake service
Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks
Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks
Raising the vehicle using a vehicle lift
Rear axle differential service
Safety information for handling refrigerant R1234yf
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety informations for handling refrigerant oil
Safety informations for handling tetrafluorethane refrigerant R134a
Service - air filter element
Service - brake fluid
Service - engine oil
Service - front brakes
Service intervals for countries with low fuel grade (SA988 SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)
Service - microfilter
Service - rear brakes
Service - running-in check
Service Sheets - Condition-based Service Pre-delivery Check (ISTA, ISPA, Commercial Service Data)
Service - spark plugs
Service - vehicle check
Standard scope of service
Standard work scope - expansion of work scope (with slide tilt sunroof and panorama glass roof)
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles
Symbols used and information in repair instructions
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6
Transfer box service
Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
Visible corrosion on vehicle add-on parts
When driving on a race track
Work instruction for removing the protective film
Workshop Equipment - Planning Documentation
Workshop equipment sales
11 - ENGINE
0011...Information for handling the documents repair instructions, technical data, AZD
00Safety information for working on vehicles with automatic engine start-stop function (MSA)
1100039 Checking compression of all cylinders (N63 N74 S63)
1100041 Checking the compression of all cylinders using the diagnosis system
1100050 Removing and installing engine
1100300 Engine oil consumption measurement
1100598 Remove and install the engine on the front axle (for work no. 31 10 001 _ 501)
1100670 Securing engine in installation position
1100...Engine oil consumption measurement
1100...Handling components after flood damage
1100...Overview of consumables (Electronic Parts Catalogue)
1100 Overview of Technical Data
1100 Overview of tightening torques
110796 (138) Main group 11
1111 Overview of tightening torques
1112004 Removing and installing _ sealing both cylinder head covers
1112005 Removing and installing _ sealing the left cylinder head cover
1112006 Removing and installing _ sealing right cylinder head cover
1112070 Remove and install _ replace acoustic cover
1112105 Removing and installing left cylinder head
1112106 Removing and installing right cylinder head
1112108 Removing and installing _ replacing oil filler neck
1112162 Replacing both cylinder heads
1112165 Replace left cylinder head
1112166 Replace the right cylinder head
1112729 Checking cylinder head for watertightness (cylinder head dismantled)
1112 Overview of Technical Data
1112 Overview of tightening torques
1113010 Removing and installing _ replacing upper oil sump section
1113020 Remove and install _ replace the lower oil sump section
1113 Overview of tightening torques
1114080 Removing and installing _ sealing or replacing timing case cover, top left
1114141 Replacing the radial shaft seal in the timing case cover
1114151 Replacing the crankshaft seal (transmission side)
1114612 Removing and installing _ sealing or replacing bottom timing case cover (engine removed)
1114 Overview of tightening torques
1115002 Replacing the engine ventilation line of cylinders 1-4
1115003 Replacing the engine ventilation line of cylinders 5-8
1115140 Replacing oil separator for engine ventilation
1115 Overview of tightening torques
1121122 Table Bearing shells Guide bearing shells Bearing seat 3_S63
1121500 Replacing crankshaft (engine removed)
1121 Overview of Technical Data
1121 Overview of tightening torques
1121XXX Table Bearing shells Bearing seats 1, 2, 4 , 5 S63
1122000 Removing and installing _ replacing the flywheel
1122510 Removing and installing _ replacing the flywheel (gearbox removed)
1122513 Replace the roller bearing for dual-mass flywheel (S63O0, S63T2, S63T4)
1122 Overview of tightening torques
1123010 Removing and installing _ replacing vibration damper
1123 Overview of tightening torques
1125530 Removing and installing _ replacing all pistons (engine removed)
1128010 Replacing drive belt for alternator
1128020 Replace tensioning device for drive belt of the alternator
1128050 Replacing drive belt for air conditioning compressor
1128120 Removing and installing _ replacing the belt pulley
1128 Overview of tightening torques
1130 Overview of tightening torques
1131017 Replace both camshafts on right
1131032 Remove and install _ replace the left intake camshaft
1131034 Remove and install _ replace the right intake camshaft
1131036 Remove and install _ replace the left exhaust camshaft
1131038 Remove and install _ replace the right exhaust camshaft
1131052 Replacing both timing chains
1131070 Check camshaft timing on left side
1131071 Check camshaft timing on right side
1131094 Removing and installing _ replacing the left hydraulic chain tensioner
1131095 Removing and installing _ replacing the hydraulic chain tensioner on the right
1131573 Adjusting camshaft timing on left side (for work no. 11 31 070 _ 570)
1131574 Adjusting camshaft timing on right side (for work no. 11 31 071 _ 571)
1131 Overview of tightening torques
1133052 Remove and install _ replace left rocker arm
1133054 Removing and installing _ replacing the right rocker arm
1134509 Checking the leak tightness of all valves (Cylinder head and camshaft(s) removed) (leakage test)
1134552 Removing and installing _ replacing all valves (cylinder head removed) (for a cylinder head)
1134560 Replacing all valve stem seals (cylinder head removed) (for a cylinder head)
1134715 Replace all valve springs (cylinder head removed) (for a cylinder head)
1136047 Removing and installing _ replacing both left adjusters
1136048 Removing and installing _ replacing both adjusters on the right
1136112 Removing and installing _ replacing the left intake adjuster
1136114 Remove and install _ replace the left exhaust camshaft adjuster
1136116 Removing and installing _ replacing the right intake adjuster
1136118 Remove and install _ replace the right exhaust camshaft adjuster
1136125 Removing and installing _ replacing intake VANOS central valve (cylinders 1-4)
1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side (cylinders 1-4)
1136127 Removing and installing _ replacing both Vanos central valves (cylinders 1-4)
1136128 Removing and installing _ replacing the intake VANOS central valve on the left (cylinders 5-8)
1136129 Removing and installing _ replacing the VANOS central valve on the left of the exhaust side (cylinders 5-8)
1136130 Removing and installing _ replacing both VANOS central valves on the left
1136730 Removing and installing _ replacing left VANOS solenoid actuator (for work no. 11 36 008)
1136731 Removing and installing _ replacing left VANOS solenoid actuator (for work no. 11 36 008)
1136732 Removing and installing _ replacing both actuators on the left (for work no. 11 36 008)
1136733 Removing and installing _ replacing right VANOS solenoid actuator (for work no. 11 36 008)
1136734 Removing and installing _ replacing right VANOS solenoid actuator (for work no. 11 36 008)
1136735 Removing and installing _ replacing both actuators on the right (for work no. 11 36 008)
1136 Overview of tightening torques
1137006 Removing and installing _ replacing left eccentric shaft
1137008 Removing and installing _ replacing the right eccentric shaft
1137012 Removing and installing _ replacing left intermediate lever
1137014 Removing and installing _ replacing the intermediate lever on the right
1137022 Removing and installing _ replacing the servomotor for the left eccentric shaft
1137024 Removing and installing _ replacing the servomotor for the right-hand eccentric shaft
1137 Overview of tightening torques
1140000 Checking engine oil pressure
1140 Oil supply S63T4 B44
1140 Overview of technical data
1141000 Removing and installing _ replacing oil pump
1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control
1141150 Removing and installing _ replacing roller chain for oil pump drive
1141 Overview of tightening torques
1142205 Remove and install _ seal or replace the oil feed line for the exhaust turbocharger on the right
1142207 Remove and install _ seal or replace the oil feed line for the exhaust turbocharger on the left
1142215 Remove and install _ seal or replace the oil return line for exhaust turbocharger on the right
1142217 Remove and install _ seal or replace the oil return line for the exhaust turbocharger on the left
1142260 Removing and installing _ replacing the oil return lid
1142350 Removing and installing _ replacing both oil feed lines (for exhaust turbocharger)
1142352 Removing and installing _ replacing both oil return lines
1142 Overview of tightening torques
1151000 Removing and installing _ replacing the coolant pump
1151 Overview of tightening torques
1152 Fan
1153000 Removing and installing _ replacing coolant thermostat
1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger (Part 1) (from auxiliary coolant pump)
1153085 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (part 1) (exhaust turbocharger - auxiliary coolant pump)
1153592 Replace auxiliary coolant pump (after vehicle diagnosis) (for exhaust turbocharger)
1153 Overview of tightening torques
1161065 Removing and installing _ replacing the left intake plenum
1161068 Removing and installing _ replacing the right intake plenum
1161 Overview of tightening torques
1162 Overview of tightening torques
1165025 Remove and install _ replace right exhaust turbocharger
1165030 Removing and installing _ replacing left exhaust turbocharger
1165048 Removing and installing _ replacing both exhaust turbochargers
1165180 Removing and installing _ replacing heat shield, top
1165185 Removing and installing _ replacing the bottom heat shield
1165190 Remove and install _ replace front heat shield
1165 Overview of tightening torques
1166000 Removing and installing _ replacing vacuum pump
1166 Overview of tightening torques
1178530 Replacing the oxygen control sensor, left (after vehicle diagnosis)
1178533 Replacing the oxygen control sensor, right (after vehicle diagnosis)
1178535 Replacing both lambda control sensors (after vehicle diagnosis)
1178540 Replacing the oxygen monitoring sensor, left (after vehicle diagnosis)
1178543 Replacing right oxygen sensor monitoring sensor
1178 Overview of tightening torques
1179 Overview of tightening torques
11. . . . .Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
11 operating fluid overview
3110001 Completely removing and installing front axle with engine and transmission