Bobcat T110 T140 T180 Compact Track Loader Workshop Repair Service Manual and Operation Maintenance Manual PDF - MBOBT110T180.zip

This complete Operation & Maintenance Manual, together with the repair service manual featuring electrical wiring schematics, covers Bobcat Compact Track Loaders T110, T140, and T180. Inside, you'll find every technical detail needed to service, troubleshoot, maintain, and fix these machines just like a skilled professional technician would.

The workshop service & repair manual for the Bobcat T110, T140, and T180 Compact Track Loaders contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

6902501 (12-06) - T180 Turbo, T180 Turbo High Flow Operation & Maintenance Manual.pdf

6902502 (7-09) - T180 Turbo, T180 Turbo High Flow Service Manual.pdf

6902820 (12-06) - T180 Turbo, T180 Turbo High Flow Operation & Maintenance Manual.pdf

6903138 (6-05) - T140 Operation & Maintenance Manual.pdf

6903153 (2-06) - T140 Service Manual.pdf

6903153 (6-12) - T140 Service Manual.pdf

6904140 (4-08) - T180 Compact Track Loader Operation & Maintenance Manual.pdf

6904142 (11-10) - T180 Compact Track Loader Servicece Manual.pdf

6904148 (10-07) - T140 Compact Track Loader Operation & Maintenance Manual.pdf

6904150 (7-09) - T140 Compact Track Loader Service Manual.pdf

6904978 (3-11) - T110 Compact Track Loader Operation & Maintenance Manual.pdf

6904978 (11-10) - T110 Compact Track Loader Operation & Maintenance Manual.pdf

6904979 (4-11) - T110 Compact Track Loader Service Manual.pdf

6904979 (7-10) - T110 Compact Track Loader Service Manual.pdf

6904979 (7-13) - T110 Compact Track Loader Service Manual.pdf

6986569 (11-10) - T140 Compact Track Loader Service Manual.pdf

6986968 (4-08) - T140 Compact Track Loader Operation & Maintenance Manual.pdf

6986997 (3-10) - T140 Compact Track Loader Operation & Maintenance Manual.pdf

6986999 (3-08) - T180 Compact Track Loader Operation & Maintenance Manual.pdf

6987015 (12-09) - T180 Compact Track Loader Operation & Maintenance Manual.pdf

6987041 (1-11) - T140 Compact Track Loader Service Manual.pdf

6987042 (11-10) - T180 Compact Track Loader Servicece Manual.pdf

6987051 (11-10) - T180 Compact Track Loader Servicece Manual.pdf

6989617 (3-11) - T180 Compact Track Loader Operation & Maintenance Manual.pdf

6989617 (11-10) - T180 Compact Track Loader Operation & Maintenance Manual.pdf

Total Pages: 11,725 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

MAIN SECTIONS

FOREWORD . . II

SAFETY INSTRUCTIONS . . V

FIRE PREVENTION . . VII

SERIAL NUMBER LOCATION . . IX

DELIVERY REPORT. . X

LOADER IDENTIFICATION . . XI

SAFETY & MAINTENANCE . . 10-01

HYDRAULIC SYSTEM . . 20-01

HYDROSTATIC SYSTEM . . 30-01

DRIVE SYSTEM . . 40-01

MAIN FRAME . . 50-01

ELECTRICAL SYSTEM & ANALYSIS. . 60-01

ENGINE SERVICE . . 70-01

HEATING, VENTILATION, AIR CONDITIONING . . 80-01

SPECIFICATIONS. . SPEC-01

6902501 (12-06) - T180 Turbo, T180 Turbo High Flow Operation & Maintenance Manual..1

OPERATOR SAFETY WARNINGS..3

CONTENTS..5

FOREWORD..7

BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED..9

REGULAR MAINTENANCE ITEMS..9

MOTOR OIL..9

SERIAL NUMBER LOCATIONS..10

Loader Serial Number..10

Engine Serial Number..10

DELIVERY REPORT..10

MACHINE IDENTIFICATION..11

FEATURES, ACCESSORIES AND ATTACHMENTS..12

Standard Items..12

Options and Accessories..12

Buckets Available..13

Attachments..13

SAFETY..15

SAFETY INSTRUCTIONS..17

Before Operation..17

Safe Operation Is The Operator?s Responsibility..18

Safe Operation Needs A Qualified Operator..18

Fire Prevention..19

MACHINE SIGNS (DECALS)..20

INSTRUMENT PANEL IDENTIFICATION..25

Left Panel..25

Right Panel (Standard - With Key Switch)..26

Right Panel (Deluxe - With Keyless Start)..27

Option And Field Accessory Panels (If Equipped)..29

Cab Light..30

LIFT ARM BY-PASS CONTROL..30

Operation..30

TRACTION LOCK OVERRIDE..30

Operation..30

ENGINE SPEED CONTROL..31

Operation..31

PARKING BRAKE..31

Operation..31

DRIVING AND STEERING THE LOADER..32

Available Controls Configurations..32

Operation (Standard and ACS)..32

STOPPING THE BOBCAT LOADER..32

Using The Steering Levers..32

SEAT BAR RESTRAINT SYSTEM..33

Operation..33

HYDRAULIC CONTROLS..34

Operation..34

Standard Controls (Also ACS - Foot Pedal Selected)..34

Advanced Control System (ACS) (HAND Control Selected)..35

Quick Couplers..36

Releasing Hydraulic Pressure (Loader and Attachment)..36

Auxiliary Hydraulics Button - VARIABLE FLOW..37

Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY..37

Auxiliary Hydraulics Button - DISENGAGE..37

FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW..37

FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW..37

FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW..37

REAR Auxiliary Hydraulics Operation (If Equipped)..38

High-Flow Hydraulics Operation (If Equipped)..38

Attachment Control Device (ACD) (If Equipped)..39

Secondary Front Auxiliary Hydraulics (If Equipped)..39

Bucket Position Valve Operation (If Equipped)..40

DAILY INSPECTION..41

Daily Inspection and Maintenance..41

PRE-STARTING PROCEDURES..42

Before Starting The Engine..42

STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)..44

Procedure..44

STARTING THE ENGINE (DELUXE PANEL, KEYLESS START)..46

Procedure..46

Cold Temperature Starting..47

WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM..48

Procedure..48

STOPPING THE ENGINE..49

Procedure..49

MONITORING THE DISPLAY PANEL..50

Standard Panel..50

Deluxe Panel..50

WARNING and SHUTDOWN..50

ATTACHMENTS AND BUCKETS..51

Choosing The Correct Bucket..51

Pallet Forks..52

Hand Lever Bob-Tach - Installing The Bucket Or Attachment..52

Hand Lever Bob-Tach - Removing The Bucket Or Attachment..54

Power Bob-Tach - Installing The Bucket Or Attachment..55

Power Bob-Tach - Removing The Bucket Or Attachment..56

OPERATING PROCEDURE..57

Operating With A Full Bucket..57

Operating With An Empty Bucket..58

Compact Track Loader Operating Tips..59

Foot Pedal Machines..60

Hand Control Machines (ACS)..62

PARKING THE BOBCAT LOADER..64

Procedure..64

TOWING THE LOADER..64

Towing Procedure..64

TRANSPORTING THE BOBCAT LOADER..65

Loading Onto Transport Vehicle..65

Fastening To Transport Vehicle..65

LIFTING THE LOADER..66

Single Point Lift..66

Four Point Lift..66

PREVENTIVE MAINTENANCE..67

MAINTENANCE SAFETY..71

SERVICE SCHEDULE..73

Chart..73

LIFT ARM SUPPORT DEVICE..74

Engaging The Lift Arm Support Device..74

Disengaging The Lift Arm Support Device..75

HEATER AND AIR CONDITIONING..76

Cleaning And Maintenance..76

Adjusting The Air Conditioner Belt..77

OPERATOR CAB..78

Raising The Operator Cab..78

Lowering The Operator Cab..79

Cab Door Sensor..79

Emergency Exit..80

SEAT BELT..81

Inspection and Maintenance..81

SEAT BAR RESTRAINT SYSTEM..82

Inspecting The Seat Bar..82

Maintaining The Seat Bar..82

BOCAT INTERLOCK CONTROL SYSTEM (BICS)..83

Inspecting The BICS Controller (Engine Stopped - Key ON)..83

Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..83

Inspecting The Seat Bar Sensor (Engine RUNNING)..83

Inspecting The Traction Lock (Engine RUNNING)..83

Inspecting The Lift Arm By-Pass Control..83

Inspecting Deactivation Of Lift And Tilt Functions (ACS)..83

TRACK TENSION..84

Adjusting (Increase Track Tension)..84

Adjusting (Decrease Track Tension)..85

TRACK SPROCKET MAINTENANCE..86

HYDROSTATIC MOTOR CARRIER LUBRICATION..86

TRACK ROLLER AND IDLER LUBRICATION..86

REAR DOOR..87

Opening And Closing The Rear Door..87

Adjusting The Rear Door Latch..87

REAR GRILL..88

Removing..88

Installing..88

AIR CLEANER SERVICE..89

Replacing Filter Elements..89

FUEL SYSTEM..90

Fuel Specifications..90

Filling The Fuel Tank..90

Fuel Filter..91

Removing Air From The Fuel System..91

ENGINE LUBRICATION SYSTEM..92

Checking Engine Oil..92

Replacing The Oil And Filter..92

ENGINE COOLING SYSTEM..93

Cleaning The Cooling System..93

Checking Coolant Level And Adding Coolant..93

Replacing The Coolant..94

ALTERNATOR BELT..94

Adjusting The Alternator Belt..94

ELECTRICAL SYSTEM..95

Description..95

Cleaning Battery and Terminals..95

Fuse Location..96

Using A Booster Battery (Jump Starting)..97

Removing And Installing The Battery..98

HYDRAULIC / HYDROSTATIC SYSTEM..99

Checking And Adding Fluid..99

Replacing Hydraulic/Hydrostatic Filter..99

Replacing Hydraulic Fluid and Case Drain Filters..100

Hydraulic Breather..101

FAN GEARBOX..101

Checking And Maintaining..101

DRIVE BELT..102

Adjusting The Drive Belt..102

Replacing The Drive Belt..102

SPARK ARRESTOR MUFFLER..103

LUBRICATING THE BOBCAT LOADER..104

Lubrication Locations..104

PIVOT PINS..105

Inspection And Maintenance..105

BOB-TACH (HAND LEVER)..106

Inspection And Maintenance..106

BOB-TACH (POWER) (OPTIONAL)..107

Inspection And Maintenance..107

SYSTEM SETUP & ANALYSIS..109

BICS SYSTEM..111

Troubleshooting Guide..111

DIAGNOSTICS SERVICE CODES..112

Display..112

Number Codes List..113

DELUXE INSTRUMENT PANEL SETUP..117

Deluxe Panel Upgrade..117

Deluxe Panel Setup..118

Passwords (Deluxe)..118

SHUTDOWN FEATURE..120

SERVICE CLOCK RESET..120

MACHINE SIGN TRANSLATIONS..121

SERVICE SCHEDULE (6734534)..123

WARNING (6728540)..124

WARNING (6577754)..125

WARNING (6718391)..125

WARNING (6732696)..125

DANGER (6718392)..126

LIFT ARM SUPPORT DEVICE (6706558)..126

DANGER (6718393)..126

DANGER (6717343)..127

IMPORTANT (6560573)..127

SPECIFICATIONS..129

LOADER SPECIFICATIONS (T180)..131

Machine Dimensions..131

Performance..132

Controls..132

Engine..132

Hydraulic System..133

Electrical..133

Drive System..134

Capacities..134

ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS..135

WARRANTY..137

6902502 (7-09) - T180 Turbo, T180 Turbo High Flow Service Manual..139

MAINTENANCE SAFETY..141

ALPHABETICAL INDEX..143

CONTENTS..145

FOREWORD..146

SAFETY INSTRUCTIONS..149

FIRE PREVENTION..151

Maintenance..151

Operation..151

Electrical..151

Hydraulic System..151

Fueling..151

Starting..151

Spark Arrestor Exhaust System..151

Welding And Grinding..152

Fire Extinguishers..152

SERIAL NUMBER LOCATION..153

Loader Serial Number..153

Engine Serial Number..153

DELIVERY REPORT..154

LOADER IDENTIFICATION..155

SAFETY & MAINTENANCE..157

LIFTING AND BLOCKING THE LOADER..159

Procedure..159

LIFT ARM SUPPORT DEVICE..161

Installing Lift Arm Support Device..161

Removing The Lift Arm Support Device..162

OPERATOR CAB..163

Description..163