Volvo A40E & A40E FS Articulated Hauler Workshop Repair Service Manual PDF - MVOLCOA40E.zip
A full-service repair guide, complete with Electrical Wiring Diagrams, covering the Volvo A40E / A40E FS Articulated Haulers — packed with every detail needed to service, troubleshoot, fix, and rebuild your machine to the same standard as a trained technician.
Inside the workshop service & repair manual for the Volvo A40E / A40E FS Articulated Haulers, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
Articulated Haulers A40E FS Volvo Service Repair Manual.pdf
Total pages: 2,921
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Description.pdf
Information and warning decals.pdf
Product identification plates.pdf
03 - SPECIFICATIONS
Capacities-[3207].pdf
Coolant with anti-freeze and corrosion protection, recommendation.pdf
Lubrication system, specifications-[2838].pdf
Machine dimensions.pdf
Power take-off, tightening torque-[3026].pdf
Tightening torques.pdf
Tyre equipment and recommended tyre pressures.pdf
Weights.pdf
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION
Lifting machine.pdf
Recovering and towing.pdf
07 - STANDARD TIME
Operation numbers for additional work.pdf
08 - TOOL
88830051 User Instruction.pdf
E-1763.pdf
E-2000.pdf
E-2500.pdf
E-2501.pdf
E-2502.pdf
E-2503.pdf
E-2506.pdf
E-2507.pdf
E-2511.pdf
E-2518.pdf
E-2519.pdf
E-2524.pdf
E-2538.pdf
Infrared Thermometer.pdf
09 - MICELLANEOUS
Basic checks.pdf
Brake system, basic check.pdf
Collection of basic data.pdf
Electrical system, basic check-[4153].pdf
Engine, basic check.pdf
Parking brake, basic check.pdf
Power transmission, basic check.pdf
Steering and hydraulics, basic check.pdf
Troubleshooting, assistant devices.pdf
Troubleshooting, general-[0135].pdf
Troubleshooting strategy-[0043].pdf
VCADS Pro, Calibrating.pdf
VCADS Pro, Error codes.pdf
VCADS Pro, Programming.pdf
VCADS Pro service tool, general.pdf
VCADS Pro, Test.pdf
VCADS Pro tests.pdf
1 - STANDARD PARTS, SERVICE
11 - STANDARD PARTS
Service.pdf
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels.pdf
Recommended lubricants.pdf
17 - SERVICE
Accumulator, checking.pdf
Air drier, drier cartridge, replace.pdf
Arrival Inspection, according to Inspection Programme.pdf
Automatic central lubrication, filter, cleaning_replacing.pdf
Axle mounts, bolted joints, tourque, check.pdf
Battery, charging state, electrolyte level, cables and connections, especially connections at starter motor, check.pdf
Belts and belt tension, check, replace when needed
Brake cooling oil, level, check.pdf
Brake cooling oil tank, oil, change.pdf
Brake cooling oil tank, return oil filter, replace and magnetic rods, clean.pdf
Brake pipes and hoses, check.pdf
Brake system, pressure oil filter, replace.pdf
Cab, air pre-cleaner filter, clean_change.pdf
Cab, asbestos filter, replacing.pdf
Cab main filter, replacing.pdf
Cab, prefilter, replace.pdf
Condenser, clean (with compressed air) (optional equipment).pdf
Condition test and maintenance program.pdf
Coolant, changing-[4427].pdf
Coolant's freezing point, check.pdf
Cooling fan, return oil filter, replacing.pdf
Delivery Inspection, according to Inspection Programme.pdf
Drive axles, oil, change.pdf
Drive axles, transmission, dropbox and frame joint, breather filter, replace.pdf
Dropbox, oil, replace.pdf
Dump body alternative, lowering-[1118].pdf
Engine, air cleaner, cover, clean.pdf
Engine, air cleaner, main filter, replace. EON (option) only replace when indicated
Engine, air cleaner, secondary filter, replace. EON (option) only when indicated.pdf
Engine, air pre-cleaner, check_clean.pdf
Engine mounts_dropbox mounts_propeller shafts, bolted joints and flange mounts, check torques.pdf
Engine, oil and filter, change
Frame joint bearings, clearance, check.pdf
Frame joint oil, change.pdf
Frame joint oil, check.pdf
Front frame, rear section, cracks, checking.pdf
FS-cylinder, rubber bearings, check, after first 4000 hours, then after every 1000 hours
Fuel, coolant and oil leakage, check.pdf
Fuel filters, primary and secondary filter, replace.pdf
Fuel system, extra fuel pre-filter, change.pdf
Fuel system, extra fuel pre-filter, drain.pdf
Fuel tank, hydraulic oil tank, brake cooling oil tank, breather filter, replace.pdf
Fuel tank, sediment, drain. Shorter interval as needed
Hydraulic oil tank, oil, replace if system is filled with mineral oil or Volvo Biodegradable hydraulic oil 46. If system is filled with other biologically degradable hydraulic oil, replace every 2000 hour
Hydraulic oil tank, return oil filter, replace, and magnetic rods, clean.pdf
Load body, exhaust heated, check_clean_grease.pdf
Load body, rubber cushions, clearance, check.pdf
Lubrication, see lubrication chart.pdf
Maintenance of Stored Machines, according to Inspection Programme.pdf
Maintenance service, daily.pdf
Maintenance service, every 1000 hours.pdf
Maintenance service, every 2000 hours.pdf
Maintenance service, every 250 hours.pdf
Maintenance service, every 4000 hours.pdf
Maintenance service, every 500 hours.pdf
Maintenance service, every 50 hours.pdf
Maintenance service, every 6000 hours.pdf
MATRIS, reading, export reading.pdf
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change.pdf
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean.pdf
Oil-bath air cleaner's reservoir (optional equipment), oil, check.pdf
Parking brake, manually releasing-[0937].pdf
Parking brake pads, check.pdf
Power take-off suction strainer, cleaning.pdf
Radiator, clean (from fan side with compressed air).pdf
Safety when servicing.pdf
Service brake, brake disc wear, check.pdf
Service journal (included in Operator's manual), fill in.pdf
Service.pdf
Steering cylinder bearings, clearance, check.pdf
Steering joint bearings, first check of steering joint bearings after 6000 hours. Thereafter every 2000 hours
Test-run and check.pdf
Transmission, oil, main oil filter and lubrication oil filter, replace
Transporting the machine.pdf
Tyres, wear and air pressure, checking.pdf
Valve clearance and IEGR, double rocker arms, check_adjust.pdf
VCADS Pro, logged errors, read off.pdf
Warranty inspection 1000 hours.pdf
Warranty inspection 100 hours.pdf
Warranty inspection.pdf
19 - GENERAL
CE-marking, EMC-directive.pdf
Checking function.pdf
Checklist after a fire or heat exposure.pdf
Cleanliness, brake and hydraulic systems.pdf
Decontamination.pdf
Environmental handling for the future.pdf
Environmentally hazardous fluids.pdf
Environmentally safe handling.pdf
Environment.pdf
Fire prevention measures.pdf
Health hazards with paint, plastics and rubber.pdf
Refrigerant for air conditioning.pdf
Rules when handling tyres.pdf
Safety concerns everybody!.pdf
Safety during electric welding.pdf
Safety when handling accumulators_{01-56-16}.pdf
Safety when handling accumulators_{01-56-54}.pdf
Safety when handling oils and fuel.pdf
Safety when lifting and supporting the machine.pdf
Safety when using lifting equipment.pdf
Safety when working on hydraulic systems.pdf
Safety when working on pressurized systems.pdf
Safety when working on the machine's electrical system.pdf
Safety when working with batteries.pdf
Service position 2-[0412].pdf
Service position 2.pdf
Service position 3.pdf
Starting with booster batteries.pdf
Waste handling.pdf
Working in environmentally contaminated areas.pdf
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
E-ECU MID 128 non-programmed, replacing.pdf
E-ECU MID 128 pre-programmed, replacing.pdf
Engine, capacities.pdf
Engine, description.pdf
Engine, identification.pdf
Engine Protection.pdf
Tightening torques, engine mounts.pdf
21 - ENGINE
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope.pdf
Camshaft, replacing.pdf
Camshaft setting, checking.pdf
Crankshaft, axial clearance, checking.pdf
Crankshaft front oil seal, replacing.pdf
Crankshaft rear oil seal, replacing.pdf
Cylinder block, description.pdf
Cylinder compression, PC test.pdf
Cylinder compression, testing.pdf
Cylinder head, description.pdf
Engine and transmission, installing.pdf
Engine and transmission, removing.pdf
Engine mounting rear, changing.pdf
Engine mount rubber cushion, replacing.pdf
Engine rotation speed sensor (camshaft), replacing.pdf
Engine rotation speed sensor, replacing.pdf
Engine, specifications.pdf
Engine transmission, specification.pdf
Flywheel, tightening torques.pdf
Internal Exhaust Gas Recirculation (IEGR), description.pdf
Oil level sensor, replacing.pdf
Oil sump gasket, replacing.pdf
Oil sump, tightening torque.pdf
Rocker arm shaft, tightening torques.pdf
Tightening torque, cylinder head.pdf
Tightening torques, valve cover.pdf
Valve mechanism, specifications.pdf
Valve mechanism, tightening torques.pdf
Valves, adjusting.pdf
22 - LUBRICATING SYSTEM
Lubrication oil pressure, checking with pressure gauge.pdf
Lubrication system, description_{12-02-57}.pdf
Lubrication system, description_{12-03-21}.pdf
Lubrication system, description_{12-03-45}.pdf
Lubrication system, description_{12-04-10}.pdf
Lubrication system, specifications.pdf
Oil cooler, replacing.pdf
Oil cooler, tightening torques-[4654].pdf
23 - FUEL SYSTEM
Air in fuel system, checking.pdf
Carbon dioxide in fuel system, checking.pdf
Feed pressure, PC test.pdf
Feed pump pressure, checking.pdf
Fuel feed pump, description.pdf
Fuel feed pump, specifications.pdf
Fuel filter housing, description.pdf
Fuel flow, description.pdf
Fuel pump, inspecting.pdf
Fuel system, bleeding.pdf
Fuel system, description.pdf
Fuel system, tightening torques.pdf
Fuel tank, volume.pdf
Injector shut off, manual.pdf
Injector sleeves, replacing.pdf
Overflow valve, checking.pdf
Stall speed, checking.pdf
Unit injector pretension, adjusting.pdf
Unit injector, replacing.pdf
Unit injectors, description.pdf
Unit injectors, specifications.pdf
25 - INLET & EXHAUST SYSTEM
Air cleaner, description.pdf
Air cleaner, preheating coil, specifications.pdf
Air intake and filter.pdf
Charge air cooler, replacing.pdf
Charge-air cooling.pdf
Cooling fan motor, charge air cooler, checking_adjusting high rpm.pdf
Cooling fan motor, charge air cooler, checking_adjusting low rpm.pdf
Exhaust pressure governor-[0609].pdf
Exhaust pressure governor.pdf
Fan pump, installing-[4726].pdf
Fan pump, removing-[4751].pdf
Hydraulic cooling fan control, PC test.pdf
Intake and exhaust system, description.pdf
Intercooler, description.pdf
Intercooler, specifications.pdf
Preheating coil, replacing.pdf
Turbocharger, description.pdf
Turbocharger, inspecting.pdf
Turbocharger, replacing.pdf
Turbocharger, specifications.pdf
26 - COOLING SYSTEM
Coolant, changing.pdf
Coolant pump, description.pdf
Coolant pump, replacing.pdf
Coolant pump, technical data.pdf
Cooling fan motor, radiator, checking_adjusting high rpm.pdf
Cooling fan motor, radiator, checking_adjusting low rpm.pdf
Cooling fan speed control, description.pdf
Cooling system, flushing.pdf
Cooling system, principle illustrations.pdf
Cooling system specifications.pdf
Cooling system, tightening torques_{10-42-25}.pdf