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John Deere 350DLC Excavator Service Repair Technical Manual TM2360 PDF - MJODTM2360.zip

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This is a full-fledged service and repair manual for the John Deere 350DLC Excavator, containing every piece of service information required to maintain, fix, and rebuild the machine just as professional technicians would.


The workshop service and repair manual for the John Deere 350DLC Excavator covers the following:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM2360 - John Deere 350DLC Excavator Technical Manual - Repair.pdf


tm10040 - John Deere Excavadora 350DLC.pdf


tm10035 - John Deere Excavatrice 350DLC.pdf


Total Pages: 554 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Category: Repair


Language: Spanish French English


Published on 2019/10/04


MAIN SECTIONS


Foreword


Manual Identification-READ THIS FIRST!


Technical Information Feedback Form


General Information


Safety


Torque Values


Tracks


Track System


Axles, Differentials and Suspension Systems


Axle Shaft, Bearings, and Reduction Gears


Hydraulic System


Engine


Removal and Installation


Engine Auxiliary System


Cooling System


Intake System


External Fuel Supply System


Damper Drive (Flex Coupling)


Elements


Frame or Supporting Structure


Frame Installation


Chassis Weights


Operator`s Station


Removal and Installation


Operator Enclosure


Seat and Seat Belt


Heating and Air Conditioning


Excavator


Buckets


Frames


Hydraulic System


Swing or Pivoting System


Mechanical Drive Elements


Hydraulic System


Dealer Fabricated Tools


Total Pages: 583 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


tm2360 - 350DLC Excavator


Table of Contents


Foreword


Technical Information Feedback Form


Section 00: General Information


Group 01: Safety


Recognize Safety Information


Follow Safety Instructions


Operate Only If Qualified


Wear Protective Equipment


Avoid Unauthorized Machine Modifications


Add Cab Guarding for Special Uses


Inspect Machine


Stay Clear of Moving Parts


Avoid High-Pressure Oils


Beware of Exhaust Fumes


Prevent Fires


Prevent Battery Explosions


Handle Chemical Products Safely


Dispose of Waste Properly


Prepare for Emergencies


Use Steps and Handholds Correctly


Start Only From Operator's Seat


Use and Maintain Seat Belt


Prevent Unintended Machine Movement


Avoid Work Site Hazards


Keep Riders Off Machine


Avoid Backover Accidents


Avoid Machine Tip Over


Use Special Care When Lifting Objects


Add and Operate Attachments Safely


Park and Prepare for Service Safely


Service Cooling System Safely


Remove Paint Before Welding or Heating


Make Welding Repairs Safely


Drive Metal Pins Safely


Group 0003: Torque Values


Metric Bolt and Cap Screw Torque Values


Additional Metric Cap Screw Torque Values


Unified Inch Bolt and Cap Screw Torque Values


Service Recommendations for 37° Flare and 30° Cone Seat Connectors


Service Recommendations for O-Ring Boss Fittings


O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators


Service Recommendations for Flared Connections—Straight or Tapered Threads


Service Recommendations For Flat Face O-Ring Seal Fittings


O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations


O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations


O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations


Service Recommendations for Metric Series Four Bolt Flange Fitting


Service Recommendations For Inch Series Four Bolt Flange Fittings


Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations


Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings


Service Recommendations For O-Ring Boss Fittings With Shoulder


Metric 24° O-Ring Seal DIN 20078 Service Recommendations


Section 01: Tracks


Group 0130: Track System


Track Roller Remove and Install


Track Roller Disassemble and Assemble


Track Roller Pressure Test


Track Carrier Roller Remove and Install


Metal Face Seals Repair


Track Shoe Remove and Install


Track Chain Remove and Install


Track Chain Disassemble and Assemble


Track Chain Repair


Sprocket Remove and Install


Front Idler Remove and Install


Front Idler Disassemble and Assemble


Track Adjuster and Recoil Spring Remove and Install


Track Adjuster and Recoil Spring Disassemble and Assemble


Track Adjuster Cylinder Disassemble and Assemble


Section 02: Axles, Differentials and Suspension Systems


Group 0250: Axle Shaft, Bearings, and Reduction Gears


Travel Gearbox Remove and Install


Travel Gearbox Disassemble and Assemble


Group 0260: Hydraulic System


Travel Motor and Park Brake Remove and Install


Travel Motor and Park Brake Disassemble and Assemble


Travel Motor Cover Disassemble and Assemble


Travel Motor Start-Up Procedure


Section 04: Engine


Group 0400: Removal and Installation


Engine Remove and Install


Fuel Injection Pump Remove and Install


Starter Motor Remove and Install


Section 05: Engine Auxiliary System


Group 0510: Cooling System


Radiator Remove and Install


Oil Cooler Remove and Install


Charge Air Cooler Remove and Install


Fan Drive Motor Remove and Install


Fan, Fan Guard, and Fan Shroud Remove and Install


Serpentine Belt Remove and Install


Coolant Surge Tank Remove and Install


Fan Drive Pump Remove and Install


Fan Speed Solenoid Valve Remove and Install


Group 0520: Intake System


Air Cleaner Remove and Install


Group 0560: External Fuel Supply System


Fuel Tank Remove and Install


Primary Fuel Filter (Water Separator) Remove and Install


Final Fuel Filter Remove and Install


Section 07: Dampener Drive (Flex Coupling)


Group 0752: Elements


Damper Drive (Flex Coupling) Remove and Install


Section 17: Frame or Supporting Structure


Group 1740: Frame Installation


Welding On Machine


Welding Repair of Major Structure


Group 1749: Chassis Weights


Counterweight Remove and Install


Section 18: Operator's Station


Group 1800: Removal and Installation


Cab Remove and Install


Group 1810: Operator Enclosure


Windowpane and One Piece Molding Remove and Install


Sliding Windows Remove and Install


Windowpanes Remove and Install


Group 1821: Seat and Seat Belt


Seat Remove and Install


Seat Belt Remove and Install


Mechanical Suspension Seat Disassemble and Assemble


Air Suspension Seat Disassemble and Assemble


Group 1830: Heating and Air Conditioning


Refrigerant Cautions and Proper Handling


Flush and Purge Air Conditioner System


R134a Compressor Oil Charge Check


R134a Compressor Oil Removal


R134a Refrigerant Oil Information


R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure


Recover R134a Refrigerant


Evacuate R134a System


Charge R134a System


Compressor Remove and Install


Receiver-Dryer Remove and Install


Air Conditioner and Heater Remove and Install


Condenser Remove and Install


Section 33: Excavator


Group 3302: Buckets


Bucket Remove and Install


Adjust Bucket Pivot End Play


Bucket Pin-Up Data


Group 3340: Frames


Bucket Links Remove and Install


Arm Remove and Install


Boom Remove and Install


Inspect Pins, Bushings and Bosses—Front Attachment


Bushings and Seal Remove and Install


Group 3360: Hydraulic System


Apply Vacuum to Hydraulic Oil Tank


Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy


Pump Drive Gearbox Remove and Install


Pump Drive Gearbox Disassemble and Assemble


Pump 1 and 2 Remove and Install


Pump 1 and 2 Disassemble and Assemble


Pump 1 and 2 Inspection


Pump 1 and 2 Start-Up Procedure


Pump 1 and 2 Regulator Remove and Install


Pump 1 and 2 Regulator Disassemble and Assemble


Pilot Pump Remove and Install


Pilot Pump Disassemble and Assemble


Pilot Pressure Regulating Valve and Filter Remove and Install


Pilot Pressure Regulating Valve and Filter Disassemble and Assemble


Pilot Shut-Off Solenoid Valve Remove and Install


Solenoid Valve Remove and Install—Power Digging (Port SG), Travel Speed (Port SI), Arm Regenerative (Port SC) and Dig Regenerative (Port SF) Valves


Solenoid Valve Disassemble and Assemble—Power Digging (Port SG), Travel Speed (Port SI), Arm Regenerative (Port SC) and Dig Regenerative (Port SF) Valves


Torque Control and Pump Flow Rate Limit Solenoid Valve Remove and Install


Left and Right Pilot Valve Remove and Install


Left and Right Pilot Valve Disassemble and Assemble


Travel Pilot Control Valve Remove and Install


Travel Pilot Control Valve Disassemble and Assemble


Pilot Signal Manifold Remove and Install


Pilot Signal Manifold Disassemble and Assemble


Control Valve Remove and Install


Control Valve Separation


Left Control Valve (5-Spool) Disassemble and Assemble


Right Control Valve (4-Spool) Disassemble and Assemble


Hydraulic Oil Tank Remove and Install


Hydraulic Oil Tank Disassemble and Assemble


Oil Cooler Bypass Valve Remove and Install


Boom Cylinder Remove and Install


Boom Cylinder Disassemble and Assemble


Arm Cylinder Remove and Install


Arm Cylinder Disassemble and Assemble


Bucket Cylinder Remove and Install


Bucket Cylinder Disassemble and Assemble


Hydraulic Cylinder Bleed Procedure


Section 43: Swing or Pivoting System


Group 4350: Mechanical Drive Elements


Swing Gearbox Remove and Install


Swing Gearbox Disassemble and Assemble


Swing Gearbox Start-Up Procedure


Upperstructure Remove and Install


Swing Bearing Remove and Install


Swing Bearing Disassemble and Assemble


Swing Bearing Upper Seal Install


Swing Bearing Lower Seal Install


Group 4360: Hydraulic System


Center Joint Remove and Install


Center Joint Disassemble and Assemble


Center Joint Air Test


Swing Motor and Park Brake Remove and Install


Swing Motor and Park Brake Disassemble


Swing Motor and Park Brake Inspection


Swing Motor and Park Brake Assemble


Swing Motor and Park Brake Start-Up Procedure


Crossover Relief Valve and Make-Up Check Valve Remove and Install


Make-Up Check Valve Disassemble and Assemble


Swing Dampener Valve Remove and Install


Swing Park Brake Check Valve and Orifice Remove and Install


Section 99: Dealer Fabricated Tools


Group 9900: Dealer Fabricated Tools


DFT1036A Travel Gearbox Nut Wrench


DF1063 Lift Bracket


ST4920 Track Recoil Spring Disassembly and Assembly Tool


DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool


DFT1109 Holding Bar


DFT1110 Spacer


DFT1130 Adapter


Center Joint Lifting Tool


DFT1119 Pump Support


DFT1220 Swing Gearbox Nut Spanner Wrench


DFT1305 Travel Gearbox Nut Wrench


John Deere Excavator 350DLC Repair Technical Manual (TM2360)

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