Caterpillar PR-1000C Cold Planer Workshop Repair Manual PDF with 3412 and 3208T Engine Supplement - MCATPR1000C.zip
This is a full-service repair guide, complete with Electrical Wiring Diagrams, for the Caterpillar PR-1000C COLD PLANERS, containing every technical detail professionals need to service, troubleshoot, fix, and overhaul the machine.
Covered inside the Caterpillar PR1000C COLD PLANERS workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR1648 - Schematic (Caterpillar PR-1000C Cold Planer Electrical System)
KENR1648 - Schematic (Caterpillar PR-1000C Cold Planer Electrical System).pdf
KENR1688 - Systems Operation (PR-1000C COLD PLANER GROUND DRIVE AND ROTOR ENGINES).pdf
KENR1688 - Testing and Adjusting (PR-1000C COLD PLANER GROUND DRIVE AND ROTOR ENGINES).pdf
KENR1691 - Specifications (PR-1000C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf
KENR1691 - Systems Operation (PR-1000C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf
KENR1691 - Testing and Adjusting (PR-1000C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf
KENR1693 - Specifications (PR-1000C COLD PLANER AIR AND WATER SYSTEMS).pdf
KENR1693 - Systems Operation (PR-1000C COLD PLANER AIR AND WATER SYSTEMS).pdf
KENR1693 - Testing And Adjusting (PR-1000C COLD PLANER AIR AND WATER SYSTEMS).pdf
KENR1694 - Disassembly and Assembly (PR-1000C COLD PLANER VEHICLE SYSTEMS).pdf
KENR1697 - Disassembly and Assembly (3412 & 3208T ENGINE SUPPLEMENT FOR PR-1000C COLD PLANER).pdf
KENR1867 - Specifications (PR-1000C COLD PLANER TRACK DRIVE AND BRAKE SYSTEM).pdf
KENR1868 - Systems Operation (PR-1000C COLD PLANER TRACK DRIVE AND BRAKE SYSTEM).pdf
KENR1868 - Testing And Adjusting (PR-1000C COLD PLANER TRACK DRIVE AND BRAKE SYSTEM).pdf
KENR1870 - Specifications (PR-1000C COLD PLANER CONVEYOR SYSTEMS).pdf
KENR1870 - Systems Operation (PR-1000C COLD PLANER CONVEYOR SYSTEMS).pdf
KENR1870 - Testing And Adjusting (PR-1000C COLD PLANER CONVEYOR SYSTEMS).pdf
PRODUCT DETAILS:
Total Pages: 672 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR1648 - Schematic (Caterpillar PR-1000C Cold Planer Electrical System).....1
Collage.....1
Main.....17
KENR1688 - Systems Operation (PR-1000C COLD PLANER GROUND DRIVE AND ROTOR ENGINES).....19
KENR1688 - Testing and Adjusting (PR-1000C COLD PLANER GROUND DRIVE AND ROTOR ENGINES).....25
KENR1691 - Specifications (PR-1000C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).....30
Auxiliary Pump SMCS - 8209-010.....31
Locking Valves SMCS - 8209-010.....32
Hydraulic Cylinders SMCS - 8209-010.....33
Hydraulic Sensor Assembly SMCS - 8209-010.....37
KENR1691 - Systems Operation (PR-1000C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).....38
KENR1691 - Testing and Adjusting (PR-1000C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).....72
KENR1693 - Specifications (PR-1000C COLD PLANER AIR AND WATER SYSTEMS).....80
Introduction SMCS - 8209-010.....81
Air Compressor Governor SMCS - 8209-010.....82
Air System Relief Valve SMCS - 8209-010.....83
Filter_Regulator (5XC138-150) SMCS - 8209-010.....84
Air Filter (5XC151-UP) SMCS - 8209-010.....85
Regulator (5XC151-UP) SMCS - 8209-010.....86
Lubricator SMCS - 8209-010.....87
Pneumatic Control Valve (5XC151-UP) SMCS - 8209-010.....88
Pneumatic Quick Release Valve (5XC151-UP) SMCS - 8209-010.....89
Power Take-Off Clutch SMCS - 8209-010.....90
Water Spray System Pump SMCS - 8209-010.....92
Water Spray Filters SMCS - 8209-010.....93
Solenoid Control Valve SMCS - 8209-010.....94
KENR1693 - Systems Operation (PR-1000C COLD PLANER AIR AND WATER SYSTEMS).....95
KENR1693 - Testing And Adjusting (PR-1000C COLD PLANER AIR AND WATER SYSTEMS).....120
KENR1694 - Disassembly and Assembly (PR-1000C COLD PLANER VEHICLE SYSTEMS).....123
Air Box Cover Plate SMCS - 1150-010.....128
Air Compressor Drive Belt SMCS - 1803-010.....129
Air Filter SMCS - 5508-010.....131
Air Lubricator SMCS - 5507-010.....133
Air Regulator SMCS - 5508-010.....135
Air Reservoir SMCS - 4272-010.....137
Air Valve SMCS - 5504-010.....139
Auxiliary Pump SMCS - 5070-010-AUX.....140
Auxiliary Cutter Drive Motor SMCS - 5606-011.....142
Auxiliary System Pressure Filter SMCS - 1525-010.....143
Averaging Ski SMCS - 8215-010.....144
Breather & Breather Filter SMCS - 5068-010.....146
Check Valve (Replenishing Tank) SMCS - 5068-010.....147
Control Valve Bank (Left Side Of Machine) SMCS - 5051-010.....148
Control Valve-Lower Conveyor Lift SMCS - 6628-010.....149
Control Valve Bank (Left) SMCS - 5051-017.....150
Control Valve Bank (Middle) SMCS - 5051-010.....152
Control Valve Bank (Right) SMCS - 5051-017.....154
Conveyor Pump SMCS - 5073-017; 5073-010-CDR.....156
Conveyor Relief Valve (Lower) SMCS - 5117-010-LCV.....160
Conveyor Relief Valve (Upper) SMCS - 5117-017; 5117-010-LCV.....162
Conveyor Return Oil Filter SMCS - 5720-010.....164
Cover Group-Lower Conveyor (Hard) SMCS - 8210-010.....166
Cover Group-Lower Conveyor (Soft) SMCS - 8210-010.....167
Cross Slope Sensor SMCS - 7219-010.....168
Cutter Assembly SMCS - 6601-010.....172
Cutter Bit SMCS - 6819-010.....177
Cutter Bit Holder SMCS - 6819-010.....179
Cutter Door Safety Link SMCS - 7506-029.....182
Cutter Drive Belt SMCS - 5605-010.....183
Cutter Drive Belt Adjustment SMCS - 5605-025.....186
Cutter Drive Sheave (Upper) SMCS - 8201-010.....189
Cutter Drive Shaft (Upper) SMCS - 8201-010.....194
Cutter Drive Sheave & Cutter Drive Shaft (Lower) SMCS - 5607-017; 5607-010.....199
Spindle SMCS - 4205-010.....206
Take Up Unit SMCS - 8201-010.....208
Cutter Door Control Valve SMCS - 5506-010.....210
Cutter Door Cylinder SMCS - 5116-017; 5116-010.....211
Cutter Drum SMCS - 8242-010.....216
Cutter Spindle SMCS - 4205-010.....221
Cutter Spray Bar SMCS - 5612-010.....225
Conveyor Spray Bar (Upper) SMCS - 5612-010-UPR.....226
Rigid Drive Shaft & Bearing SMCS - 3253-010.....227
Slip Joint Drive Shaft SMCS - 3251-017; 3253-010.....230
Electrical Box-Power SMCS - 1609-010.....236
Elevation Cylinder (Front) SMCS - 5116-010.....237
Elevation Cylinder (Rear) SMCS - 5116-010.....240
Hydramation Sensor SMCS - 7215-010-SNS.....243
Flash Group-Lower Conveyor SMCS - 7215-010-SNS.....247
Floor Plate (Rear) SMCS - 7265-010.....248
Fuel Tank SMCS - 1273-010.....249
Hanger Group-Lower Conveyor SMCS - 8210-010.....251
Hanger Group-Upper Conveyor SMCS - 8210-010.....253
Hydraulic_Water Tank SMCS - 5065; 5613-010.....255
Locking Valve-Lift (Upper Conveyor) SMCS - 5130-010.....259
Locking Valve (Cutter Door) SMCS - 5130-010.....260
Locking Valve (Elevation) SMCS - 5130-010.....261
Lower Conveyor Bogie Assembly SMCS - 6620-012-LCV; 6620-011-LCV.....264
Lower Conveyor Belt SMCS - 6621-010-LCV.....269
Lower Conveyor Belt Tension Adjustment SMCS - 6621-025-LCV.....276
Lower Conveyor Drive Chain SMCS - 3261-010-LCV.....278
Lower Conveyor Drive Sprocket SMCS - 4164-010-LCV.....280
Lower Conveyor Head Pulley (Left Side Bearing) SMCS - 6626-010-LCV; 6626-010-BRG.....283
Lower Conveyor Head Pulley (Right Side Bearing) SMCS - 6626-010-LCV; 6626-010-BRG.....289
Lower Conveyor Idlers (Near The Tail Pulley) SMCS - 6624-010-LCV.....294
Lower Conveyor Lift Cylinder SMCS - 5102-010-LCV.....296
Lower Conveyor Motor SMCS - 4351-010-LCV.....299
Lower Conveyor Return Idler Rollers SMCS - 6625-010-LCV.....303
Lower Conveyor Rollers (Near The Tail Pulley) SMCS - 6623-010-LCV.....305
Lower Conveyor Tail Pulley Bearing SMCS - 6627-010-LCV; 6627-010-BRG.....307
Lower Conveyor Troughing Idler Rollers SMCS - 6624-010.....310
Water Spray Nozzles SMCS - 8209-010.....313
Moldboard SMCS - 8242-010.....315
Moldboard Blade SMCS - 8242-010.....318
Moldboard Cylinder SMCS - 6603-010-CYL.....321
Oil Cooler SMCS - 1374-010.....323
Pilot Valve SMCS - 5059-010.....324
Planetary Gear Reducer (Cutter) SMCS - 5611-010.....325
Power Take-Off Assembly (3412 Engine A) SMCS - 1165-017; 1165-010.....336
Clutch SMCS - 1165-010.....346
Clutch Friction Discs SMCS - 3187-010.....354
Clutch Air Tube SMCS - 3187-010.....358
Power Take-off Belt Bands SMCS - 5605-010.....361
Replenishing Pump SMCS - 1458-010.....365
Steering Cylinder SMCS - 5116-010.....366
Steering Indicator SMCS - 4300-010.....367
Take Up Unit (3412 Engine A) SMCS - 4300-010.....368
Thermostatic Valve SMCS - 1355-010-VLV.....375
Check Valve (Oil Cooler) SMCS - 5071-010.....377
Throttle Control (3208T Engine B) SMCS - 1265-010.....379
Throttle Control (3412 Engine A) SMCS - 1265-010.....381
Torque Hub-Cutter SMCS - 8201-010.....383
Upper Conveyor Assembly SMCS - 6620-010-UCV.....385
Upper Conveyor Belt SMCS - 6621-010-UCV.....389
Upper Conveyor Belt Tension Adjustment SMCS - 6621-025-UCV.....395
Upper Conveyor Elevation Cylinder SMCS - 5102-010-UCV.....397
Upper Conveyor Idler Rollers (Near The Head Pulley) SMCS - 6624-010-UCV.....400
Upper Conveyor Idler Rollers (Near The Tail Pulley) SMCS - 6624-010-UCV.....402
Upper Conveyor Motor SMCS - 4351-010.....405
Upper Conveyor Head Pulley Bearing SMCS - 6626-010-UCV.....407
Upper Conveyor Pivot Frame Bearings SMCS - 7074-010-BRG.....409
Upper Conveyor Return Idler Rollers SMCS - 6625-010-UCV.....413
Upper Conveyor Rollers (Near The Tail Pulley) SMCS - 6623-010-UCV.....416
Upper Conveyor Swing Cylinder SMCS - 5105-010-UCV.....418
Upper Conveyor Tail Pulley Bearing SMCS - 6627-010-UCV.....420
Upper Conveyor Troughing Idler Rollers (Side & Center Type) SMCS - 6624-010-UCV.....423
Water Spray Bar SMCS - 8209-010.....427
Water Spray Control Valve SMCS - 5612-010.....428
Water Spray Pump SMCS - 5614-016; 5614-010.....429
Water Spray Pump Filter SMCS - 5614-016; 5614-010.....433
Water Tank-LH SMCS - 5613-010.....435
Water Tank-RH Rear SMCS - 5613-010.....437
Water Tank-RH Front SMCS - 5613-010.....440
Wheel Group-Sensor SMCS - 5646-010.....444
Propel Overdrive Valve SMCS - 5646-010.....445
Propel Valve SMCS - 5646-010.....447
Idler Sprocket SMCS - 4165-010.....448
Idler Sprocket Bearing SMCS - 4164-010.....453
Planetary Gear Reducer (Track Drive) SMCS - 4054-012; 4054-011.....455
Pump Gearbox SMCS - 3108-010.....462
Track Assembly (Front) SMCS - 4150-012; 4150-011.....464
Track Assembly (Rear) SMCS - 4150-012; 4150-011.....468
Track Chain SMCS - 3261-012; 3261-011.....472
Track Drive Motor (Front) SMCS - 4351-010.....479
Track Drive Motor (Rear) SMCS - 4351-010.....482
Track Drive Pump SMCS - 3203-012; 3203-011.....484
Track Drive Sprocket SMCS - 3203-012; 3203-011.....489
Track Motor Parking Brake SMCS - 4353-010.....490
Track Pads SMCS - 4172-010.....494
Track Pump Charge Oil Filter SMCS - 3197-010.....496
Track Roller (Carrier) SMCS - 4180-010.....498
Track Roller (Lower) SMCS - 4180-010.....503
High Pressure Water System Pump SMCS - 8209-010.....508
High Pressure Water System Motor SMCS - 8209-010.....510
KENR1697 - Disassembly and Assembly (3412 & 3208T ENGINE SUPPLEMENT FOR PR-1000C COLD PLANER).....512
Aftercooler (3412 Engine A) SMCS - 1063-010.....514
Air Box Cover Plate SMCS - 1150-010.....517
Precleaner (3412 Engine A) SMCS - 1051-010.....518
Air Cleaner (3412 Engine A) SMCS - 1051-017; 1051-010.....519
Air Cleaner (3208T Engine B) SMCS - 1051-010.....521
Air Cleaner Extension (3208T Engine B) SMCS - 1051-010.....522
Air Compressor (3208T Engine B) SMCS - 1803-010.....523
Air Compressor Governor (3208T Engine B) SMCS - 1804-010.....526
Alternator (3208T Engine B) SMCS - 1405-010.....528
Alternator Belt (3208T Engine B) SMCS - 1405-010.....530
Battery SMCS - 1401-010.....531
Dipstick Group (3208T Engine B) SMCS - 1326-010.....533
Dipstick Group (3412 Engine A) SMCS - 1326-010.....534
Disconnect SMCS - 1401-010.....535
Drive Group-Accessory SMCS - 1207-010.....537
Engine (3412 Engine A) SMCS - 1000-010.....538
Engine Guard (3208T Engine B) SMCS - 7154-010.....545
Engine (3208T Engine B) SMCS - 1000-010.....546
Floor Plate (Left Side Near 3412 Engine A Radiator) SMCS - 7265-010.....555
Floor Plate (Left Side In Front Of 3412 Engine A) SMCS - 7265-010.....556
Floor Plate (Left Side Near 3412 Engine A Fuel Tank) SMCS - 7265-010.....557
Front Housing Cover-Accessory Drive (3412 Engine A) SMCS - 1150-010.....558
Front Housing Cover (3412 Engine A) SMCS - 1150-010.....559
Fan Spider (3208T Engine B) SMCS - 1356-010.....561
Fan Drive Bearings (3208T Engine B) SMCS - 1359-010; 1359-010-BRG.....562
Filler (3412 Engine A) SMCS - 1356-010.....565
Filter Group-Fuel (3412 Engine A) Double SMCS - 1061-010.....566
Filter Group-Fuel (3412 Engine A) Single SMCS - 1061-010.....567
Filter Group-Fuel (3208T Engine B) SMCS - 1261-010.....568
Fuel Injection Lines (3412 Engine A) SMCS - 1262-010.....569
Fuel Manifold SMCS - 1702-010.....570
Fuel Priming Pump (3412 Engine A) SMCS - 1258-010.....571
Fuel Priming Pump (3208T Engine B) SMCS - 1258-010.....572
Fuel Priming Pump Filter (3208T Engine B) SMCS - 1260-010.....573
Hour Meter (3208T Engine B) SMCS - 7480-010.....574
Manifold (3208T Engine B) SMCS - 1059-010.....575
Manifold (3412 Engine A) SMCS - 1059-010.....576
Manifold Shield (3412 Engine A) SMCS - 1067-010.....577
Muffler Extension (3208T Engine B) SMCS - 1061-010; 1062.....578
Oil Cooler (3208T Engine B) SMCS - 1374-010.....579
Engine Oil Sensor (3412 Engine A) SMCS - 7455-010.....580
Damper Group (3412 Engine A) SMCS - 5569-010.....581
Pulley & Damper Group (3208T Engine B) SMCS - 5569-010.....583
Radiator (3412 Engine A) SMCS - 1353-010.....584
Radiator (3208T Engine B) SMCS - 1353-010.....587
Regulator (3412 Engine A) SMCS - 1353-010.....589
Regulator (3208T Engine B) SMCS - 1353-010.....590
Separator (3208T Engine B) SMCS - 1263-010.....591
Starter (3412 Engine A) SMCS - 1453-010.....592
Starter (3208T Engine B) SMCS - 1453-010.....593
Support (3412 Engine A) SMCS - 1154-010.....594
Turbocharger Exhaust Pipe SMCS - 1061-010.....595
Water Pump (3208T Engine B) SMCS - 1361-010.....596
KENR1867 - Specifications (PR-1000C COLD PLANER TRACK DRIVE AND BRAKE SYSTEM).....597
Introduction SMCS - 8209-010.....598
Track Drive Pump SMCS - 8209-010.....599
Track Motor SMCS - 8209-010.....601
Torque Hub Assembly SMCS - 8209-010.....603
Parking Brake SMCS - 8209-010.....605
Track Frame Assembly SMCS - 8209-010.....606
Carrier Roller SMCS - 8209-010.....607
Track Roller SMCS - 8209-010.....608
Track Sprocket SMCS - 8209-010.....609
Track SMCS - 8209-010.....610
KENR1868 - Systems Operation (PR-1000C COLD PLANER TRACK DRIVE AND BRAKE SYSTEM).....613
KENR1868 - Testing And Adjusting (PR-1000C COLD PLANER TRACK DRIVE AND BRAKE SYSTEM).....632
KENR1870 - Specifications (PR-1000C COLD PLANER CONVEYOR SYSTEMS).....644
Introduction SMCS - 8209-010.....645
Dual Section Conveyor Pump SMCS - 8209-010.....646
Conveyor Motors (Upper And Lower) SMCS - 8209-010.....647
Pilot Operated Relief Valve SMCS - 8209-010.....649
Check Valve SMCS - 8209-010.....650
Return Oil Filter SMCS - 8209-010.....651
Thermo Bypass Valve SMCS - 8209-010.....652
KENR1870 - Systems Operation (PR-1000C COLD PLANER CONVEYOR SYSTEMS).....653
KENR1870 - Testing And Adjusting (PR-1000C COLD PLANER CONVEYOR SYSTEMS).....670
Caterpillar PR-1000C COLD PLANERS Repair Service Manual