John Deere 310SG 315SG Backhoe Loader Repair Service Manual TM1884 PDF - MJODTM1884.zip
The complete, official service and repair manual for the John Deere 310SG and 315SG Backhoe Loaders, packed with the technical data needed to service, fix, and rebuild these machines the way expert technicians do.
Inside the John Deere 310SG and 315SG Backhoe Loader workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1884 - John Deere 310SG and 315SG Backhoe Loader Technical Manual (Repair).pdf
Total Pages: 1,218 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
00 - General Information
01 - Wheels or Tracks
02 - Axles and Suspension Systems
03 - Transmission
04 - Engine
05 - Engine Auxiliary Systems
06 - Torque Converter
09 - Steering System
10 - Service Brakes
11 - Park Brake
16 - Electrical System
17 - Frames, Chassis, or Supporting Structure
18 - Operator's Station
19 - Sheet Metal and Styling
20 - Safety, Convenienence and Miscellaneous
21 - Main Hydraulic System
31 - Loader
33 - Backhoe
99 - Dealer Fabricated Tools
tm1884 - 310SG and 315SG Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Informations
Group 01: Safety Information
Safety Features
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Safety Signs
Section 01: Wheels
Group 0110: Powered or Non-Powered Wheels and Fastenings
Specifications
Remove and Install Rear Wheel Assembly
Remove and Install Front Wheel Assembly
Remove and Install Tire
Section 02: Axles and Suspension Systems
Group 0225: Input Drive Shafts and U-Joints
Specifications
Drive Shaft—Remove and Install
Replace Drive Shaft U-Joints
Group 0230: Non-Powered Wheel Axles
Remove and Install Hub Assembly (S.N. —911131)
Hub Assembly Remove and Install (S.N. 911132— )
Remove and Install Spindle Assembly (S.N. —911131)
Spindle Assembly Remove and Install (S.N. 911132— )
Tie Rod—Remove and Install
Remove and Install Non-Powered Front Axle (S.N. —911131)
Non-Powered Front Axle Remove and Install (S.N. 911132— )
Group 0240: Powered Wheel Axle (MFWD)
Front Wheel Drive Axles—AS and MS Series
Remove and Install Powered Front Axle (MFWD)
Group 0250: Axle Shaft, Bearings and Reduction Gears
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Service Brakes—Inspect
Remove and Install Rear Axle
Disassemble Rear Axle
Park Brake Disassemble and Assemble (S.N. —902702)
Park Brake Disassemble and Assemble
Rear Axle Assemble
Check Service Brakes After Assembly
Check Gear Tooth Contact Pattern
Section 03: Transmission
Group 0300: Removal and Installation
Service Equipment and Tools
Specifications
Remove Powershift or Manual Transmission
Install Powershift or Manual Transmission
Group 0315: Controls Linkage
Other Material
Specifications
Remove and Install Powershift FNR Control
Manual Shift FNR Control Remove and Install
Remove and Install Transmission Shift Lever—Manual Shift
Remove Shift Lever and Housing—Manual Shift
Disassemble and Assemble Shift Lever and Housing—Manual Shift
Install Shift Lever and Housing—Manual Shift
Group 0325: Input Drive Shafts and U-Joint
Specifications
Remove and Install Drive Shaft
Group 0350: Gears, Shafts, Bearings, and Powershift Clutches
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove Outer Components to Disassemble Manual Shift Transmission
Disassemble Converter Side of Case—Manual Shift
Remove Oil Suction Tube—Manual Shift
Remove Reverse and Forward Clutch Packs—Manual Shift
Disassemble and Assemble Reverse or Forward Clutch Pack—Manual Shift
Remove Drive Shaft—Manual Shift
Disassemble and Assemble Drive Shaft—Manual Shift
Remove Rear Output Shaft with Synchronizer—Manual Shift
Remove Intermediate Shaft with Synchronizer—Manual Shift
Disassemble Rear Output or Intermediate Shaft with Synchronizer—Manual Shift
Rear Output Shaft—Cross Section View—Manual Shift
Intermediate Shaft—Cross Section View—Manual Shift
Assemble Rear Output or Intermediate Shaft—Manual Shift
Remove MFWD Output Shaft (If Equipped)—Manual Shift
Disassemble MFWD Shaft (If Equipped)—Manual Shift
MFWD Shaft—Cross Section View—Manual Shift
Assemble MFWD Shaft (If Equipped)—Manual Shift
Remove, Disassemble, and Assemble Idler Shaft—Manual Shift
Remove and Install Oil Supply Tube—Manual Shift
Install Idler and MFWD Shafts to Assemble Transmission (If Equipped)—Manual Shift
Install Intermediate and Rear Output Shafts—Manual Shift
Install Drive Shaft—Manual Shift
Install Forward and Reverse Clutch Packs—Manual Shift
Install Oil Suction Tube—Manual Shift
Assemble Converter Side of Case—Manual Shift
Install Outer Components to Assemble Transmission—Manual Shift
Remove Outer Components to Disassemble Powershift Transmission
Disassemble Converter Side of Case—Powershift
Remove Low Range Forward, Reverse and Third Speed Clutch Packs—Powershift
Disassemble and Assemble Low Range Forward, Reverse and Third Speed Clutch Packs—Powershift
Remove First Speed, Second Speed, and High Range Forward Clutch Packs—Powershift
Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs—Powershift
Remove Drive Shaft—Powershift
Disassemble and Assemble Drive Shaft—Powershift
Remove MFWD Output Shaft (If Equipped)—Powershift
Disassemble MFWD Shaft (If Equipped)—Powershift
Assemble MFWD Shaft (If Equipped)—Powershift
Remove Oil Suction Tube—Powershift
Remove and Install Oil Supply Tubes—Powershift
Install Oil Suction Tube—Powershift
Install MFWD Shaft to Assemble Transmission (If Equipped)—Powershift
Install Drive Shaft—Powershift
Install Clutch Packs—Powershift
Assemble Converter Side of Case—Powershift
Install Outer Components to Assemble Transmission—Powershift
Group 0360: Hydraulic System
Other Material
Specifications
Remove and Install Control Valve—Manual Shift
Disassemble and Assemble Control Valve—Manual Shift
Remove and Install Transmission Charge Pump—Manual Shift
Remove and Install Transmission Charge Pump—Powershift
Disassemble and Assemble Transmission Charge Pump—Manual Shift and Powershift
Remove and Install Manifold Plate and Solenoids—Manual Shift
Remove and Install Control Valve—Powershift
Disassemble and Assemble Control Valve—Powershift
Remove and Install Shift Valve—Powershift
Disassemble and Assemble Shift Valve—Powershift
Remove and Install Manifold Plate and Solenoids—Powershift
Section 04: Engine
Group 0400: Removal and Installation
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
Service Equipment and Tools
Specifications
Remove Engine
Install Engine
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aid
Specifications
Remove and Install Coolant Heater
Starting Aid Nozzle Remove and Install
Starting Aid Solenoid Remove and Install
Group 0510: Cooling System
Service Equipment and Tools
Specifications
Remove and Install Fan
Fan Belt Remove and Install
Remove and Install Radiator
Group 0515: Speed Controls
Disassemble and Assemble Speed Control Linkage
Group 0520: Intake System
Essential Tools
Service Equipment and Tools
Specifications
Remove and Install Air Cleaner
Air Intake System Leakage Test
Group 0530: Exhaust System
Specifications
Muffler Remove And Install
Muffler With Turbocharger (If Equipped) Remove And Install
Group 0560: External Fuel Supply System
Other Material
Specifications
Fuel Tank Remove and Install
Section 06: Torque Converter
Group 0651: Turbine, Gears and Shaft
Other Material
Remove and Install Torque Converter
Torque Converter Disassemble and Assemble
Section 09: Steering System
Group 0960: Hydraulic System
Steering Cylinder Repair For Front Wheel Drive Axles—AS and MS Series
Service Equipment and Tools
Other Material
Specifications
Remove and Install Steering Column
Disassemble and Assemble Standard Steering Wheel and Column
Disassemble and Assemble Tilt Steering Wheel and Column
Remove and Install Steering Valve (S.N. —911131)
Disassemble Steering Valve (S.N. —911131)
Cross Section of Steering Valve (S.N. —911131)
Assemble Steering Valve (S.N. —911131)
Steering Valve Remove and Install (S.N. 911132— )
Steering Valve Disassemble and Assemble (S.N. 911132— )
Remove and Install Non-Powered Axle Steering Cylinder (S.N. —911131)
Disassemble Non-Powered Axle Steering Cylinder (S.N. —911131)
Non-Powered Axle Steering Cylinder Repair (S.N. 911132— )
Cross Section of Non-Powered Axle Steering Cylinder (S.N. —911131)
Assemble Non-Powered Axle Steering Cylinder (S.N. —911131)
Remove and Install Steering Cylinder Bushings (S.N. —911131)
Cross Section of APL-2025 MFWD Axle Steering Cylinder
Disassemble and Assemble APL-2025 MFWD Axle Steering Cylinder
Section 10: Service Brakes
Group 1011: Active Elements
Other Material
Specifications
Service Brake External Inspection
Brake Disk and Pressure Plate Remove and Install
Group 1060: Hydraulic System
Remove and Install Brake Valve
Disassemble and Assemble Brake Valve
Brake Valve Lines—Disassemble and Assemble
Brake Pedals Remove and Install
Adjust Brake Pedals
Bleeding Brakes
Section 11: Park Brake
Group 1111: Active Elements
Remove and Install Park Brake
Section 16: Electrical Systems
Group 1671: Batteries, Support, and Cables
Service Equipment and Tools
Specifications
Service Batteries Carefully
Procedure for Testing Batteries
Electrolyte Checking Specific Gravity
Battery Electrolyte Level and Terminals Check
Battery Charger—Using
Using Booster Batteries—12 Volt System
Charge Battery
Remove and Install Batteries
Group 1672: Alternator, Regulator and Charging System Wiring
Specifications
Alternator Repair—Use CTM77
Remove and Install Alternator
Group 1674: Wiring Harness and Switches
Essential Tools
Specifications
Cab Roof Harness (W5) Component Location
Cab/Rops Harness (W6) Component Location (Power Shift)
Cab/Rops Harness (W6) Component Location (Manual Shift)
Engine/Transmission Harness (W7) Component Location (Power Shift)
Engine/Transmission Harness (W7) Component Location (Manual Shift)
Radio Harness (W8) Component Location
A/C Compressor Harness (W9) Component Location
Boom Lock/Sideshift Harness (W9) Component Location (S.N. 951253— )
A/C Cab Harness (W10) Component Location
Boom Lock/Side Shift Harness (W11) Component Location (315SG)
Boom Lock/Side Shift Harness (W12) Component Location (315SG)