John Deere 210G 210GLC Excavator Operation & Test Workshop Manual TM13347X19 PDF - MJODTM13347X19.zip
A full-service manual covering diagnostics, operation and testing, complete with electrical wiring diagrams for the John Deere 210G and 210GLC (PIN: 1FF210GX__F521988-) Excavators — everything a shop needs to service, troubleshoot and overhaul these machines to professional-technician standards.
Inside the workshop Operation & Test manual for John Deere 210G and 210GLC Excavators, you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13347X19 - John Deere 210G, 210GLC Excavator Technical Manual - Operation and Test.pdf
tm13347x63 - John Deere Excavadoras 210G y 210GLC.pdf
tm13347x28 - John Deere Excavateurs 210G et 210GLC.pdf
Total Pages: 1,433 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: Spanish French English
John Deere - Excavator - 1FF210GX__F521988-
Published on 2020/03/21
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
tm13347x19 - 210G and 210GLC Excavator
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Control Pattern Selector—If Equipped
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Inspect and Maintain ROPS
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Section 9001: Diagnostics
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes
Main Controller (MCZ) Diagnostic Trouble Codes
Controller Area Network 0 (CAN 0) Circuit Diagnostics
Controller Area Network 1 (CAN 1) Circuit Diagnostics
Interface Controller Area Network (N-CAN) Diagnostics
Engine Controller Area Network (Engine CAN) Diagnostics
Aftertreatment Controller Area Network (AT CAN) Diagnostics
011000.02 - Abnormal EEPROM
011001.02 - Abnormal RAM
011002.02 - Abnormal A/D Converter
011003.03 - Abnormal Sensor Voltage
011006.02 - Engine Controller Communication Error
011007.02 - (CAN 0) Data Converter Communication Error 1
011008.02 - (CAN 1) Data Converter Communication Error 2
011009.02 - (CAN 0) Monitor Controller Communication Error 1
011010.02 - (CAN 1) Monitor Controller Communication Error 2
011100.02 - Abnormal Engine Speed
011101.03 - Engine Speed Dial Sensor Circuit High Input
011101.04 - Engine Speed Dial Sensor Circuit Low Input
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input
011301.03 - Swing Pressure Sensor Circuit High Input
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input
011303.03 - Arm In Pressure Sensor Circuit High Input
011303.04 - Arm In Pressure Sensor Circuit Low Input
011304.03 - Travel Pilot Pressure Sensor Circuit High Input
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input
011325.03 - Bucket Roll-In Pilot Pressure Sensor Circuit High Input
011325.04 - Bucket Roll-In Pilot Pressure Sensor Circuit Low Input
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Abnormal
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current
011400.04 - Pump 2 Flow Rate Limit Solenoid Feedback Low Current
011401.02 - Torque Control Solenoid Valve Abnormal Feedback
011401.03 - Torque Control Solenoid Valve Feedback High Current
011401.04 - Torque Control Solenoid Valve Feedback Low Current
011402.02 - Dig Regenerative Solenoid Valve Feedback Current Abnormal
011402.03 - Dig Regenerative Solenoid Valve Feedback Current High
011402.04 - Dig Regenerative Solenoid Valve Feedback Current Low
011403.02 - Arm Regenerative Solenoid Valve Feedback Current Abnormal
011403.03 - Arm Regenerative Solenoid Valve Feedback Current High
011403.04 - Arm Regenerative Solenoid Valve Feedback Current Low
011407.02 - Power Dig/Travel Speed Solenoid Valve Feedback Current Abnormal
011407.03 - Power Dig/Travel Speed Solenoid Valve Feedback Current High
011407.04 - Power Dig/Travel Speed Solenoid Valve Feedback Current Low
011408.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal
011408.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High
011408.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low
011409.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal
011409.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High
011409.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low
011457.02 - 2-Speed Activation Solenoid Valve Disconnected
011458.02 - Selector Valve Solenoid Valve Disconnected
011459.02 - Idle Stop Relay Circuit Malfunction
011810.03 - Electric Lever Operating Pressure Sensor 1 High Voltage
011810.04 - Electric Lever Operating Pressure Sensor 1 Low Voltage
011812.02 - OPT Electric Lever 1 Neutral Abnormal
011813.02 - OPT Electric Lever 1 Abnormal Operation
011816.02 - OPT Solenoid 1 Feedback Abnormal
011816.03 - OPT Solenoid 1 Feedback Current High
011816.04 - OPT Solenoid 1 Feedback Current Low
011817.02 - OPT Solenoid 2 Feedback Abnormal
011817.03 - OPT Solenoid 2 Feedback Current High
011817.04 - OPT Solenoid 2 Feedback Current Low
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input
011995.03 - Arm Roll-Out Pilot Pressure Sensor Circuit High Input
011995.04 - Arm Roll-Out Pilot Pressure Sensor Circuit Low Input
011997.03 - Bucket Roll-Out Pressure Sensor Circuit High
011997.04 - Bucket Roll-Out Pressure Sensor Circuit Low
015011.03 - Hydraulic Oil Temperature Sensor Circuit High Input (Pilot)
015011.04 - Hydraulic Oil Temperature Sensor Circuit Low Input (Pilot)
015016.03 - Right Analog Stroke Sensor Circuit High Input
015016.04 - Right Analog Stroke Sensor Circuit Low Input
020010.02 - Abnormal Exhaust Filter
020011.02 - Electric Lever Alarm
020303.02 - Electric Lever Pilot Cut Alarm
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000111.07 - Coolant Level Low—Moderately Severe Level
000647.05 - Variable Speed Fan Solenoid Open Circuit
000647.06 - Variable Speed Fan Solenoid High Current
000647.16 - Reversing Fan Switch Active Too Long
000676.05 - Glow Plug Relay Low Current
000676.06 - Glow Plug Relay High Current
000676.14 - Glow Plug Relay Output Low When Relay Active
000676.31 - Glow Plug Relay Output High When Relay Not Active
001639.00 - Fan Speed High—Moderately Severe Level
001639.01 - Fan Speed Low—Most Severe Level
001639.18 - Fan Speed Low—Moderately Severe Level
001761.01 - Diesel Exhaust Fluid Extremely Low
001761.18 - Diesel Exhaust Fluid Very Low
002030.09 - (CAN 0) Flex Power Controller Communication Error
002228.09 - (CAN 0) Main Controller (MCZ) Communication Error
003031.12 - Diesel Exhaust Fluid Temperature Sensor Fault
003353.31 - Alternator Excitation Fault
003516.01 - Diesel Exhaust Fluid Concentration Extremely Low
003516.07 - Diesel Exhaust Fluid Concentration Invalid
003516.09 - Diesel Exhaust Fluid Tank Header Communication Fault
003516.12 - Diesel Exhaust Fluid Concentration Sensor Fault
003517.12 - Diesel Exhaust Fluid Tank Level Sensor Fault
003719.15 - Calculated Soot Level Slightly High
004366.05 - DEF Tank Heater Coolant Control Valve Circuit Has High Resistance
004366.06 - DEF Tank Heater Coolant Control Valve Circuit Has Low Resistance
004366.16 - DEF Tank Temperature Moderately High
004366.18 - DEF Tank Insufficient Heating Fault
005484.05 - Reversing Fan Solenoid Open Circuit
005484.06 - Reversing Fan Solenoid Short Circuit
520956.06 - Battery Disconnect Indicator Light Short to Ground
Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
013000.02 - Flash Memory Failure 1
013001.02 - Flash Memory Failure 2
013002.02 - ECU Communication Error
013003.02 - Main Controller (MCZ) Communication Error 1
013004.02 - Main Controller (MCZ) Communication Error 2
013005.02 - Monitor Controller (DSZ) Communication Error 1
013006.02 - Monitor Controller (DSZ) Communication Error 2
013007.02 - Machine Controller (BCZ) Communication Error
020113.02 - System Error Alarm
Group 40: Information Controller (ICZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
013303.02 - Abnormal Monitor Internal Temperature Sensor
013304.02 - Alternator Alarm
013305.02 - Abnormal Manual Glow EXT Output
013310.03 - Coolant Temperature Sensor Short Circuit
013311.03 - Fuel Level Sensor Open Circuit
013311.04 - Fuel Level Sensor Shorted Circuit
013334.02 - Radiator Water Temp Receive Error
014000.02 - CAN Communication Error 1
014001.02 - Flash Memory Read/Write Error
014002.02 - External RAM Read/Write Error
014003.02 - Abnormal EEPROM
014006.02 - Communication Terminal: Communication Error
014008.02 - Abnormal Internal RAM
014009.02 - CAN Communication Error 2
014021.02 - Communication Terminal Security Error
014022.02 - SIM Card Error
014023.02 - Security Error
020100.02 - Overheat Alarm
020101.02 - Engine Warning Alarm
020102.02 - Engine Oil Pressure Alarm
020103.02 - Alternator Alarm
020105.02 - Hydraulic Oil Filter Restriction Alarm
020106.02 - Air Cleaner Restriction Alarm
020107.02 - Water Separator Alarm
020109.02 - Pilot Control Shut-Off Lever Alarm
020110.02 - Fuel Filter Restriction Alarm
020114.02 - Overheat Alarm (Immediately After the Key is Turned ON)
020135.02 - Exhaust Filter Regeneration Unnecessary Warning
020149.02 - EGR Gas Temperature Alarm
020150.02 - Coolant Level Alarm
020151.02 - Engine Warning Alarm
020152.02 - Engine Oil Pressure Alarm
020153.02 - Air Cleaner Restriction Alarm
020154.02 - Fuel Filter Restriction Alarm
020155.02 - Engine Output Reduction Alarm
020156.02 - Cooling Performance Decrease Alarm
020157.02 - Cooling Performance Decrease Alarm
032000.02 - Coolant Temperature Pre Alarm
032001.02 - Hydraulic Oil Temperature Pre Alarm
032002.02 - Hydraulic and Ambient Temperature Difference Pre Alarm
Group 50: Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
11 - Open Circuit in Air Recirculation Sensor
12 - Short-Circuited Air Recirculation Sensor
13 - Open Circuit in Ambient Air Temperature Sensor
14 - Short-Circuited Ambient Air Temperature Sensor
18 - Short-Circuited Solar Radiation Sensor
21 - Open Circuit in Air Conditioner Freeze Control Switch
22 - Short-Circuited Air Conditioner Freeze Control Switch
43 - Abnormal Air Conditioner and Heater Blower Port Change Servomotor
44 - Abnormal Air Conditioner and Heater Mixer Servomotor
51 - Abnormal High/Low Refrigerant Pressure
91 - Communication Error
92 - CAN Bus Off Error
Group 60: Premium Seat Controller (PSC) Diagnostic Trouble Codes
Premium Seat Controller (PSC) Diagnostic Trouble Codes
0 - Cushion Blower Minimum Voltage
1 - Back Blower Minimum Voltage
2 - Cushion Blower Short to Power
3 - Back Blower Short to Power
4 - Cushion Fan Power Transistor Short to Ground
5 - Back Fan Power Transistor Short to Ground
6 - Cushion Fan Power Transistor Open Circuit
7 - Back Fan Power Transistor Open Circuit
8 - Lower Thermal Duct Module Temperature Sensor Short to Ground
9 - Upper Thermal Duct Module Temperature Sensor Short to Ground
10 - Lower Thermal Duct Module Temperature Sensor Open Circuit