Volvo ECR145E L Excavator Workshop Repair Service Manual PDF Electrical Wiring Diagrams - MVLVCONECR145E.zip
A full-service repair guide, complete with Electrical Wiring Diagrams, for the ECR145E L Volvo Excavators—packed with every technical detail needed to maintain, troubleshoot, fix, and rebuild these machines just like a pro technician would.
The workshop service and repair manual for ECR145E L Volvo construction excavators covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
ECR145E L Volvo Excavators Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,513 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - Foreword....2
0 - GENERAL....3
00 - DESCRIPTION; COMPLETE MACHINE....4
Machine view_{04-56-59}....5
Machine view_{04-57-25}....7
Product plates....9
03 - SPECIFICATIONS....11
Measurement conversion tables....12
Tightening Torques.....21
07 - STANDARD TIME....32
Operation numbers for additional work....33
08 - TOOL....35
E-tools; NET 8940-00310 Replace tool for the swing ring gear....36
E-tools; NET 8940-00320 Swing motor guide pin....38
Infrared Thermometer....39
NET 8940-00190 Travel motor guide pin....43
09 - MISCELLANEOUS....44
Hydraulic cylinders; dieseling....45
Service positions....49
Welding on the machine....52
1 - STANDARD PARTS; SERVICE....55
16 - LUBRICANT; FUEL; OTHER FLUID....56
AdBlue®_DEF ....57
Engine oil....63
Fuel....65
Hydraulic oil....68
Lubricants; service capacities and intervals....73
Recommended lubricants....75
Coolant_{01-55-29}....79
Coolant_{01-55-03}....84
Coolant with freezing and corrosion protection....88
Grease....92
Alternative fuels....96
Change capacities....99
17 - SERVICE....100
Bearings....103
Replacement parts....107
Safety when servicing....111
Service....115
Service methods....118
Pressure testing....122
Hoses and tubes....126
Cleaning prior to repair....130
Tech Tool; operations-....134
Arrival Inspection; according to Inspection Programme....136
Delivery Inspection; according to Inspection Programme....141
Maintenance of Stored Machines; according to Inspection Programme....145
Maintenance service; first 500 hours....149
Maintenance service; every 10 hours....150
Maintenance service; every 50 hours....151
Maintenance service; every 250 hours....152
Maintenance service; every 500 hours_{01-45-33}....153
Maintenance service; every 500 hours_{01-45-13}....155
Maintenance service; every 1000 hours_{01-44-36}....157
Maintenance service; every 1000 hours_{01-44-17}....159
Maintenance service; every 2000 hours_{01-43-40}....161
Maintenance service; every 2000 hours_{01-43-20}....163
Maintenance service; every 4000 hours_{01-42-32}....165
Maintenance service; every 4000 hours_{01-42-12}....167
Maintenance service; every 6000 hours_{01-41-24}....169
Maintenance service; every 6000 hours_{01-41-04}....170
Maintenance service; every 8000 hours_{01-40-21}....171
Maintenance service; every 8000 hours_{01-40-02}....172
Service position....173
Lubrication; every 50 hours....176
Test running and checking....178
Valves; adjusting-....180
Engine oil and filter; changing....185
Fuel filter; replacing....188
Water separator filter; replacing....190
Fuel tank breather filter; replacing....192
Diesel particulate filter; regenerating....194
Diesel particulate filter; checking and cleaning....196
AdBlue®_DEF pump unit filter; replacing....200
AdBlue®_DEF tank breather filter; replacing....203
Engine air cleaner primary filter; replacing....205
Engine air cleaner secondary filter; replacing....207
Coolant; changing....209
Coolant freezing point; checking....211
Fan_alternator belt; checking....214
Radiator and hydraulic oil cooler; cleaning....215
MATRIS and Tech Tool; reading....217
Software update; checking....218
Battery; checking....222
CareTrack backup battery; replacing_{01-29-42}....224
CareTrack backup battery; replacing_{01-29-19}....227
Track gearbox oil level; checking....230
Track gearbox oil; changing....232
Swing gearbox oil level; checking....234
Swing gearbox oil; changing....236
Swing ring gear bearing; lubricating....238
Swing bath grease; checking_{01-26-46}....240
Swing bath grease; checking_{01-26-24}....241
Track shoe bolts; checking....243
Track tension and condition; checking....245
Cab door; covers; hinges; joints and locks; lubricating....247
Air conditioner main filter; cleaning....249
Air conditioner main filter; replacing....251
Cab prefilter; cleaning....253
Cab prefilter; replacing....255
Air conditioner compressor belt; checking....257
Hydraulic oil level; checking....259
Hydraulic oil; changing....260
Hydraulic oil suction strainer; cleaning....263
Hydraulic oil drain filter; replacing....265
Hydraulic oil servo filter; replacing....266
Hydraulic oil return filter; replacing....267
Hydraulic oil tank breather filter; replacing....270
Measuring condition....272
Cylinder speed....275
Creeping of hydraulic cylinder....278
Swing speed....280
Coasting left and right swing....281
Measuring of swing bearing clearance....283
Travel Speed....286
Track running speed....288
Straight traveling performance....289
19 - GENERAL....291
Safety concerns everybody!....292
CE-marking; EMC-directive....296
Cautions during operation....300
Safety when handling the machine....307
Safety rules when servicing....313
Move and operate machine safely....318
Fire prevention measures....321
Health hazards with paint; plastics and rubber....327
Checklist after a fire or heat exposure....332
Safety when using lifting equipment....336
Safety when handling oils and fuel....340
Safety when working with batteries....344
Starting with booster batteries....349
Safety when working with air conditioning refrigerant....353
Safety when working with hydraulic systems....358
Environmental handling for the future....362
Environmentally safe handling....366
Environmentally hazardous fluids....370
Working in environmentally contaminated areas....374
Decontamination....378
Waste handling....382
2 - ENGINE WITH MOUNTING AND EQUIPMENT....386
20 - GENERAL....387
Engine; description_{01-01-59}....388
Engine; description_{01-01-36}....395
Component locations....401
Tech Tool; Operations....403
Engine control module (ECM); replacing pre-programmed....405
Engine control module (ECM); replacing non-programmed....407
Engine; reference values....411
Engine belts; replacing....414
21 - ENGINE....416
Engine; specifications....417
Engine rotation speed sensor (crank shaft); replacing....418
Engine rotation speed sensor (camshaft); replacing....420
Engine; removing....422
Engine; installing....434
Engine; replacing_{12-55-32}....445
Engine; replacing_{12-55-12}....449
Engine; tightening torques....452
Cylinder compression; testing....459
Crankcase ventilation; description....462
Valves; adjusting....466
Valve cover; removing....471
Valve cover; installing....474
22 - LUBRICATING SYSTEM....477
Lubrication system; description....478
Lubrication system; specifications....483
Lubrication system; component locations....485
Lubrication system; tightening torques....487
Lubrication oil pressure; checking with pressure gauge....490
Oil cooler; replacing....493
23 - FUEL SYSTEM....495
Fuel system; description....496
Fuel system; specifications....504
Fuel system; tightening torques....506
Carbon dioxide in fuel system; checking....514
Fuel system basics; checking....520
Fuel system; component location....523
Feed pump pressure; checking....525
Fuel system; bleeding....527
Water separator; specifications....529
Injectors; replacing....531
Fuel rail; replacing....537
Fuel rail pressure sensor; replacing....540
High pressure fuel pump; replacing....542
High pressure fuel pipes; replacing....545
Fuel control valve (FCV); replacing....548
Pressure relief valve (PRV); replacing....553
25 - INLET & EXHAUST SYSTEM....556
Inlet and exhaust system; description....558
Inlet and exhaust system; specification....564
Inlet and exhaust system; component location....565
Inlet and exhaust system; tightening torques....567
Exhaust pipe flexible tube; replacing....573
Exhaust Aftertreatment System; description_{04-51-42}....576
Exhaust Aftertreatment System; description_{04-40-07}....590
Exhaust Aftertreatment System; component location....604
Regeneration process; description....606
AdBlue®_DEF dosing injector; replacing....613
AdBlue®_DEF mixing tube; replacing....616
AdBlue®_DEF tank; replacing....620
AdBlue®_DEF; draining....622
Coolant valve; replacing....624
SCR (Selective catalytic reduction) muffler; replacing....627
AdBlue®_DEF quality; checking....634
SCR (Selective catalytic reduction) dosing system; checking....637
AdBlue®_DEF pump unit diagnostics; description....640
DPF (Diesel particulate filter); checking and cleaning....644
ACM (Aftertreatment control module) non-programmed; replacing....648
ACM (Aftertreatment control module) pre-programmed; replacing....652
Inlet throttle; replacing....654
DOC (Diesel oxidation catalyst); replacing....656
AdBlue®_DEF pump unit; replacing....658
AdBlue®_DEF tank armature; replacing....661
AdBlue®_DEF tank armature; cleaning....666
AdBlue®_DEF-[3634]....669
AdBlue®_DEF-[3526]....671
AdBlue®_DEF....675
Crystallization of AdBlue®_DEF; checking....681
AdBlue®_DEF pump unit; filter; replacing....686
AdBlue®_DEF pump unit; flushing....689
AdBlue®_DEF pump unit; inlet nipple; replacing....691
AdBlue®_DEF tank; cleaning-[2006]....694
AdBlue®_DEF tank; cleaning....704
Turbocharger; Replacing....706
Turbocharger; replacing....710
Wastegate; checking....714
Charge air cooler; replacing....716
26 - COOLING SYSTEM....726
Cooling system; description....727
Cooling system; specifications....731
Carbon dioxide in coolant system; checking....733
Coolant with anti-freeze and corrosion protection; recommendation....739
Cooling system pressure; checking....742
Radiator; replacing....744
Expansion tank; replacing....746
Coolant pump; replacing....749
Thermostat; replacing....752
Cooling fan control....755
Reversible cooling fan; description....759
Cooling fan rpm; specifications....762
27 - ENGINE CONTROL....763
Engine - Pump control; specification....764
29 - MISCELLANEOUS....766
EGR venturi tube; cleaning....767
Exhaust Gas Recirculation (EGR); description....769
Exhaust gas recirculation (EGR); component location....775
EGR system; tightening torques....777
EGR reed valve; replacing....779
EGR cooler; replacing....785
EGR actuator; replacing....789
EGR venturi tube; replacing....791
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....795
30 - GENERAL....796
Electrical system; special instructions for servicing; general....802
Electrical system; special instructions for servicing; electronic components....806
Electrical system; special instructions for servicing; electrical components; batteries....809
Electrical system; special instructions for servicing; electrical components; alternator and charging regulator....813
Electrical system; special instructions for servicing; action when working on machine....816
Electrical system; description....819
Electronic control system; description....821
Auxiliary start....827
System voltage....831
Electrical system; specifications....834
Tech Tool; Operations-.....837
Power Boost control; description....839
Engine stops....842
CareTrack with anti-theft....844
Start lock; description....855
X1 control; description....857
X3 control; description....861
Electro hydraulic pump control; description....863
Power supply; description....868
Mode selection; description....873
Boom float position; description....877
Limp home....879
Shockless boom control; description....882
Travel Speed; description....884
Overload warning....886
Seat belt....889
Auto Idle....891
Attachment quick coupler....894
Intermittent wiper and washer....896
Grading and lifting control; description....900
ECO mode; description....904