Volvo MC80B Skid Steer Loader Workshop Repair Service Manual PDF Wiring Diagrams - MVLVCONMC80B.zip
This is the complete service and repair manual for Volvo MC80B Skid Steer Loaders, featuring Electrical Wiring Diagrams and every technical detail needed to maintain, troubleshoot, fix, and rebuild the machine the way professional technicians do.
The Volvo Construction Equipment MC80B Skid Steer Loader workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo MC80B Skid Steer Loaders Repair Service Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,223 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - Foreword......2
0 - GENERAL......3
00 - DESCRIPTION; COMPLETE MACHINE......4
Description, complete machine_{08-46-14}......4
Description, complete machine_{08-46-41}......6
Information and warning decals......9
Machine view......14
Product plates_{08-44-31}......16
Product plates_{08-44-58}......18
03 - SPECIFICATIONS......20
37° Flared fitting (steel) (Tube or hose to fitting)......20
Adjustable straight thread O-Ring fitting (fitting to port)......21
Coolant with anti-freeze and corrosion protection, recommendation......23
Coolant......24
F.F.F.T Method (Flats From Finger Tight)......25
Fuel, recommendation......27
Loader buckets, capacities_{08-39-33}......28
Loader buckets, capacities_{08-39-57}......30
Loader cycle times (Full throttle)_{08-34-21}......32
Loader cycle times (Full throttle)_{08-34-45}......33
Machine dimensions (with standard tires)_{08-41-40}......34
Machine dimensions (with standard tires)_{08-42-07}......36
Machine weights_{08-40-34}......38
Machine weights_{08-40-58}......39
Oil and hydraulic fluid, recommendation......40
Operating data_{08-38-09}......42
Operating data_{08-38-32}......43
Pallet forks, capacities......44
Standard tightening torques......45
Travel speeds_{08-37-08}......47
Travel speeds_{08-37-31}......48
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION......49
Transporting and lifting the machine......49
07 - STANDARD TIME......52
Operation numbers for additional work......52
09 - MISCELLANEOUS......54
Dealers_retrofitter´s responsibility......54
VCADS Pro service tool, general......55
VCADS Pro tests......57
1 - STANDARD PARTS, SERVICE......61
16 - LUBRICANT; FUEL; OTHER FLUID......62
Grease, recommendation......62
17 - SERVICE......63
Air cleaner primary filter, clean......63
Air cleaner secondary filter, change......64
Arrival Inspection, according to Inspection Programme......65
Battery, cables and connections, check......66
Belt tension, checking......67
Bolted joints, engine mounting, hydrostatic pumps and charge_implement pumps, tightening torques, check......68
Cab, air filter, clean (replace when necessary) (option)......70
Coolant's freezing point, check......71
Coolant, change......72
Coolant, level, check......74
Delivery Inspection, according to Inspection Programme......75
Drive chain case, oil change and chain tension check_adjust......76
Engine radiator and hydraulic oil cooler, check (clean when necessary)_{08-10-55}......80
Engine radiator and hydraulic oil cooler, check (clean when necessary)_{08-11-18}......82
Engine, oil level, check......84
Fuel filter, change_{08-08-18}......85
Fuel filter, change_{08-08-45}......87
Fuel system, water trap, check_drain......89
Hydraulic fluid, level, check......91
Hydraulic oil Charge filter, change......92
Hydraulic oil tank, oil and filter change_{08-05-32}......94
Hydraulic oil tank, oil and filter change_{08-05-59}......97
Leakage, checking......100
Maintenance of Stored Machines, according to Inspection Programme......101
Maintenance service, daily......102
Maintenance service, every 1000 hours_{08-19-56}......103
Maintenance service, every 1000 hours_{08-20-19}......105
Maintenance service, every 2000 hours_{08-18-55}......107
Maintenance service, every 2000 hours_{08-19-19}......109
Maintenance service, every 250 hours_{08-21-58}......111
Maintenance service, every 250 hours_{08-22-21}......113
Maintenance service, every 50 hours_{08-22-58}......115
Maintenance service, every 50 hours_{08-23-22}......117
Maintenance service, every 500 hours_{08-20-57}......119
Maintenance service, every 500 hours_{08-21-20}......121
Maintenance service, general......123
Neutral centring, check......124
Over the tire tracks, check (option)......125
Park lock pin, inspection......126
Pipes, couplings and hoses, check......129
Pivot pins, lubricate......130
Safety when servicing......132
Service journal (included in Operator's manual), fill in......134
Service......135
Steering levers, locking of pivot pins, check......136
Test-run and check......137
Tyres, wear and air pressure, checking......138
VCADS Pro, logged errors, read off......139
Valve, clearance, check_adjust_{08-03-55}......140
Valve, clearance, check_adjust_{08-04-18}......141
Warranty inspection 100 hours_{08-25-27}......142
Warranty inspection 100 hours_{08-25-51}......144
Warranty inspection 1000 hours_{08-24-27}......146
Warranty inspection 1000 hours_{08-24-50}......148
Warranty inspection, general......150
Wheel nuts, torque, check......151
19 - GENERAL......152
Checklist after a fire or heat exposure......152
Cleaning engine compartment......155
Decontamination......157
Environment......161
Environmental handling for the future......163
Environmentally hazardous fluids......166
Environmentally safe handling......169
Fire prevention measures......172
Health hazards with paint, plastics and rubber......175
Manual lifting of loader arm_{07-54-22}......177
Manual lifting of loader arm_{07-54-49}......181
Manual lifting of loader arm_{07-55-17}......183
Manual lowering of loader arm, Pilot controls......187
Raising and blocking......188
Rules when handling tyres......191
Safety concerns everybody!_{07-59-50}......193
Safety concerns everybody!_{08-00-13}......195
Safety during electric welding......199
Safety when handling accumulators_{07-46-53}......200
Safety when handling accumulators_{07-47-21}......201
Safety when handling oils and fuel......202
Safety when handling the machine......203
Safety when lifting and supporting the machine......208
Safety when using lifting equipment......210
Safety when working on hydraulic systems......212
Safety when working on pressurized systems......214
Safety when working on the machine's electrical system......216
Safety when working with air conditioning refrigerant......217
Safety when working with batteries......219
Service position 1......221
Service position 2......224
Service position 3......226
Starting with booster battery ......229
Unauthorized modification of Roll Over Protection Structure (ROPS) and Falling Objects Protection Structure (FOPS)......232
Waste handling......233
Working in environmentally contaminated areas......237
Working under raised loader arm......240
2 - ENGINE WITH MOUNTING AND EQUIPMENT......242
20 - GENERAL......243
E-ECU MID 128 non-programmed, replacing......243
E-ECU MID 128 pre-programmed, replacing......245
Engine, description_{07-39-09}......247
Engine, description_{07-39-36}......249
21 - ENGINE......251
Cylinder block, description......251
Cylinder head for MC70B, MC80B, MC90B and MC110B, description......252
Engine, general specification_{07-36-31}......254
Engine, general specification_{07-36-55}......256
Engine, general specification_{07-37-19}......257
Engine, installing......259
Engine, removing......273
Engine, tightening torque......288
Flywheel, specifications......290
Gear train and camshaft, description......291
Piston and piston rings, description......293
Valve mechanism, description......294
Valve mechanism, specifications......295
Valves, adjusting_{07-29-21}......296
Valves, adjusting_{07-29-48}......302
Wear sleeve for front crankshaft seal......307
22 - LUBRICATING SYSTEM......312
Lubricating system, description......312
Lubricating system, specification_{07-26-07}......314
Lubricating system, specification_{07-26-30}......315
Oil cooler, description......316
Oil cooler, installing......318
Oil cooler, removing......320
23 - FUEL SYSTEM......323
Fuel system, bleeding......323
Fuel system, description_{07-21-28}......324
Fuel system, description_{07-21-51}......326
Fuel system, specifications_{07-22-29}......328
Fuel system, specifications_{07-22-52}......329
Injection pump, description......330
Injection timing, checking......332
Injectors, description......336
25 - INLET & EXHAUST SYSTEM......338
Air cleaner, description......338
Air cleaner, specification......340
Air preheater, specifications......341
Crankcase breather system, description......342
Exhaust Gas Recirculation (EGR), description......345
Exhaust manifold gasket, replacing......346
Intake and exhaust system, description......357
Turbo, general specification......359
Turbocharger, description......360
26 - COOLING SYSTEM......361
Belt tension, adjusting......361
Coolant pump, installing......362
Coolant pump, removing......369
Cooling system, description......376
Engine cooling system, specification......378
Fan belt and_or alternator belt, checking and adjusting tension......380
Fan belt and_or alternator belt, replacing......383
Radiator pressure cap, description......386
Radiator, installing......387
Radiator, removing......390
Thermostat, replacing......395
27 - ENGINE CONTROL......399
Cold start device, description_{07-05-30}......399
Cold start device, description_{07-05-58}......401
Throttle Control Description......403
Throttle control cable, installing......404
Throttle control cable, removing......408
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS......412
30 - GENERAL......413
1F3801, hour recorder......413
1F3802, daily hours......414
1F3803, time to service......415
2F2001, engine start......416
2F2002, engine stop......417
2F2202, engine oil pressure......418
2F2301, fuel level......419
2F2302, injection solenoid control......421
2F2501, engine heating......422
2F2502, engine air filter......424
2F2601, engine coolant temperature......425
2F2701, engine running......427
2F2702, engine speed......428
2F2703, acceleration......429
3F2701, startup_shutdown sequence......430
3F3201, system voltage......432
3F3202, battery charge......433
3F3301, instrument cluster test......434
3F9901, anti-theft......436
5F5501, parking brake......438
8F8501, seat belt supervision......439
9F9001, hydraulic accessories......440
9F9002, hydraulic quick attach......442
9F9003, hydraulic control......444
9F9004, hydraulic flow limit_{06-49-07}......445
9F9004, hydraulic flow limit_{06-49-30}......446
9F9101, hydraulic lock......447
9F9102, hydraulic oil temperature......449
9F9103, hydraulic oil filter......450
Component descriptions......452
Data bus system......455
Electrical cabling and connectors, checking......456
Electrical system, special instructions for servicing, action when working on machine......461
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator......462
Electrical system, special instructions for servicing, electrical components, batteries......463
Electrical system, special instructions for servicing, electronic components......465
Electrical system, specifications......468
Electronic control system, special tool measuring, E–ECU......469
Electronic control system, special tool measuring, I-ECU......470
Electronic control system, special tool measuring, V-ECU......471
Electronic control system, special tool measuring, component......472
Electronic control system, special tool measuring, general......474
Error causes......476
Error codes, build-up ......479
Error detection......483
General vehicle electronics......484
MA2504, description and measuring-[3936]......485
MA2504, description and measuring......487
MA9101, description and measuring-[3822]......489
MA9101, description and measuring......491
MA9103, description and measuring......493
MA9104, description and measuring......495
MA9108, description and measuring......497
MA9113, description and measuring......499
MID 128 PID 158 Battery voltage, description and measuring......501
MO2501, description and measuring......503
Measuring symbols, description......505
Measuring, general......509
PWM2301, description and measuring......511
PWM9123, description and measuring......513
PWM9124, description and measuring......514
Power outlets......515
RE2502, description and measuring......516
RExxxx, Relays general, description and measuring......518
SAE J1708 (Information bus)......520
SAE J1708_1587 information link, description and measuring......521
SAE J1939_ CAN-bus (control bus)......523
SAE J1939_CAN control link, description and measuring......524
SE2201, description and measuring......526
SE2301, description and measuring......528
SE2307, description and measuring......530
SE2308, description and measuring......532
SE2501, description and measuring......534
SE2602, description and measuring......536
SE2701, description and measuring......538
SE9101, description and measuring......540
SE9102, description and measuring ......542
SE9102, description and measuring......544