John Deere 568 578 Round Baler Workshop Repair Manual TM3300 PDF - MJODTM3300.zip
Comprehensive diagnostic and repair documentation, complete with electrical wiring schematics, covering John Deere Hay and Forage Round Balers Models 568 and 578 — everything a shop needs to service, troubleshoot, fix, and rebuild these machines to professional-technician standards.
Inside the John Deere 568 and 578 Hay and Forage Round Balers workshop Diagnosis and Repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM3300 - John Deere Hay and Forage Round Balers 568, 578 Technical Manual (Diagnosis Operation Test Repair Service).PDF
tm3310 - 568 and 578 Round Balers Teknisk håndbok.pdf
Total Pages: 908 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English / Norwegian
MAIN SECTIONS
Foreword
Safety
Safety Information
General
Serial Numbers
Torques for Hardware
Lubrication
Electrical System - Repair
Connectors
Sensors and Switches
Actuators
ELS (Manual Twine Control Switch)
ELC Plus Monitor (Electronic Tying Control)
BaleTrak and BaleTrak Plus Monitor
Power Train
Walterscheid Powerline
Shear Bolt System
Cam-Type Cut Out Clutch (S.N. -06XXXX)
Cam-Type Cut Out Clutch (S.N. 06XXXX-)
Gear Case (w/o Precutter)
Precutter Gear Case
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System - Repair
General Information
Bale Density Control Valve
Hydraulic Cylinders
Precutter or MAXICUT Precutter Electro-Hydraulic Valve
Miscellaneous
Wheel Hub Repair
Bale Shape Indicator
Tongue
Lubrication System (S.N. -049999) - Repair
Drive Chain Lubrication
Lubrication System (S.N. 050000- ) - Repair
Drive Chain Lubrication
Pickup Repair
2.00 m (6 ft 7 in.) Pickup with Rotary Feeder and Precutter Device
Precutter System
Bale Chamber Rolls
Net Tying
Twine Tying Repair
Diagnostic Trouble Code For BaleTrak Control
Description
Battery Voltage
Twine Actuator M1
Net Actuator M2
Pickup Valve Y4
Knife Valve Y3
Reverser Valve Y2
Gear Case RPM Sensor S6
Twine Pulley Sensor S7/S8
Net Switch S4
Right Gate Switch S1
Full-Size Bale Switch S3
EPROM
Electrical System
General Information
Test Equipment
Electrical System Diagrams for Road Light
Electrical Diagram / Battery Wiring Harness
Electrical System / ELS (Manual Twine Control)
Electrical Diagram / ELS
Checking Twine Tying Function
Electrical System / ELC (S.N. -029999)
Electrical Diagram / ELC (S.N. -029999)
Checking Twine/Net Tying Function
Electrical System / ELC (S.N. 030000-)
Electrical Diagram / ELC (S.N. 030000-)
Electrical System / BaleTrak Control
Electrical Diagram / BaleTrak Control
Diagnostic Modes
Lubrication System - Operation and Tests
Air Brake System - Operation and Tests
Hydraulic Brake System - Operation and Tests
Hydraulic System - Operation and Tests
Bale Density / Gate Control - Description
Bale Density / Gate Control - Troubleshooting
Bale Density / Gate Control - Tests
Pickup Lift System (Baler without Precutter)
Pickup with Reversible Rotary Feeder
Precutter or MAXICUT Precutter Hydraulic System - Description
Precutter or MAXICUT Precutter Hydraulic System - Tests
Net Tying - Operation and Tests
Twine Tying - Operation and Tests
Special Tools - Dealer-Fabricated
tm3300 - 568 and 578 Round Balers
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Information
Prepare for Emergencies
Service Machine Safely
Avoid High-Pressure Fluids
Support Machine Properly
Wear Protective Clothing
Stay Clear of Rotating Drivelines
Service Machines Safely
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Safety Information - Air Brake System
Section 10: General
Group 10: Serial Numbers
Baler Identification Number
Serial Number Plate Description
Group 15: Torques for Hardware
Metric Bolt and Screw Torque Values
Group 20: Lubrication
Gear Oil
Grease
Multiluber Chain Oil
Section 40: Electrical System — Repair
Group 05: Connectors
Special or Essential Tools
Electrical Connector Handling
Disconnect the Electrical Circuit
Insulated and Non-Insulated Connectors
Replacing Small MATE-N-LOK MATE-N-LOK is a trademark of AMP, Inc. Contacts in Connector Housings
Replacing SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connector Bodies
Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK, and METRIMATE are trademarks of AMP Inc. Pin Type Connectors
Replacing DEUTSCH DEUTSCH is a trademark of Deutsch Co. Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Weather Pack Weather Pack is a trademark of Packard Electric. Male and Female Terminal
Replacing Metri Pack Metri Pack is a trademark of Delphi Packard Electric Systems. Connectors For Metri Pack connectors, 150 series
Replacing SCHLEMMER SCHLEMMER is a trademark of Josef Schlemmer GmbH. Connectors
Harness Repair (Splice Broken or Cut Wire)
Harness Repair—Splice Connector
Group 10: Sensors and Switches
Specifications
Component Identification
Adjusting Oversize/Gate Switch S1 (Baler With BaleTrak Control Monitor)
Adjusting Full-Size Bale Switch S1 (Baler With ELC Monitor) — S3 (Baler With BaleTrak Control Monitor)
Adjusting Net Cut Switch S2 (Baler With ELC Monitor) — S1 (Baler With BaleTrak Control Monitor)
Adjusting Baler Speed Sensor S6 (Baler With BaleTrak Control Monitor)
Adjusting Twine Pulley Sensors S7 and S8 (Baler With BaleTrak Control Monitor and Single Arm Twine Tying)
Adjusting Twine Pulley Sensors S7 and S8 (Baler With BaleTrak Control Monitor and Double Arm Twine Tying)
Adjusting Precutter and MAXICUT Precutter Reverse Sensor S9 (578 With Precutter)
Precutter and MAXICUT Precutter Knife Switches S10 and S11
Group 15: Actuators
Other Material
Specifications
Component Identification
Remove and Install Twine Arm Actuator M1
Disassemble/Assemble Twine Actuator M1 and Net Actuator M2
Group 30: ELS (Manual Twine Control Switch)
Manual Twine Control Switch
Group 40: ELC Plus Monitor (Electronic Tying Control)
Set Monitor for Tying Arm Type
Group 50: BaleTrak and BaleTrak Plus Monitor
Replace BaleTrak EPROM
Disassembling BaleTrak Monitor
Assembling BaleTrak Monitor
Reprogramming BaleTrak Software
Section 50: Power Train
Group 10: Walterscheid Powerline
Specifications
Exploded-view of Powerline
Repair Powerline
Group 15: Shear Bolt System
Repair
Group 20: Cam-Type Cut Out Clutch (S.N. —06XXXX)
Other Material
Specifications
Disassembling Cam-Type Cut Out Clutch
Adjust Cam-Type Cut Out Clutch (S.N. -06XXXX)
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 21: Cam-Type Cut Out Clutch (S.N. 06XXXX—)
Other Material
Specifications
Disassemble Cam-Type Cut Out Clutch
Adjust Cam-Type Cut Out Clutch (S.N. 06XXXX-)
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 25: Gear Case (w/o Precutter)
Essential Tools
Other Material
Specifications
Disassemble Gear Case
Inspect Gear Case
Assemble Gear Case
Install Gear Case
Group 30: Precutter Gear Case
Other Material
Specifications
Removing Gear Case
Exploded View of Precutter Gear Case
Disassemble Gear Case
Inspect Gear Case
Assemble Gear Case
Install Gear Case
Group 35: Chain Tension
Adjusting Roll Drive Chains
Adjusting 2.00 m (6 ft 6.7 in.) Pickup Drive Chains (Without Precutter Device)
Adjust Drive Chains for 2.00 m (6 ft. 6.7 in.) Pickup with Precutter or MAXICUT Precutter
Adjust 2.00 m (6 ft. 6.7 in.) Precutter and MAXICUT Precutter Main Drive Chain
Group 40: Sprocket Alignment
Specifications
Checking and Adjusting Sprocket Alignment
Section 60: Braking System — Repair
Group 05: Air Brakes
Specifications
Preliminary Check
General Information
Drain Air Brake Reservoir
Air Brake Connection Lines—Exploded View
Clean Air Filters
Install Plug-in Connections
Remove Reservoir
Install Reservoir
Remove Relay Emergency Valve
Install Relay Emergency Valve
Remove Brake Cylinder
Adjust Air Brake Cylinder Clevis
Install Brake Cylinder
Group 10: Hydraulic Brakes
Specifications
Hydraulic Brake Cylinders
Remove Brake Cylinder
Adjust Hydraulic Brake Cylinder Clevis
Install Brake Cylinder
Group 15: Brake Shoe and Drum
Specifications
Adjust Brake Shoes
Adjust Brake Lever
Section 70: Hydraulic System — Repair
Group 05: General Information
Avoid High-Pressure Fluids
General Repair Information
Install Inline Orifice
Group 10: Bale Density Control Valve
Remove and Install Bale Density Control Valve
Disassembling Bale Density Control Valve
Assemble Bale Density Control Valve
Checking Condition of Valve Seats and Poppets
Adjusting Bale Density Control Valve
Group 15: Hydraulic Cylinders
Other Material
Specifications
Removing and Installing Gate Cylinder
Disassembling and Assembling Gate Cylinder
Disassembling and Assembling 2.00 m (6 ft 6.7 in.) Pickup Lift Cylinder
Disassembling and Assembling 2.00 m (6 ft 7 in.) Pickup Lift Cylinder (Baler with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter) (S.N. —040844)
Disassemble and Assemble 2.00 m (6 ft 7 in.) Pickup Lift Cylinder (Baler with Precutter or MAXICUT Precutter) (S.N. 040845— )
Disassemble and Assemble Precutter and MAXICUT Precutter Knife Cylinder
Disassemble and Assemble Gear Case Reverser Cylinder
Group 40: Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Electro-Hydraulic Valve
Specifications
Remove and Install Precutter and MAXICUT Precutter Valve
Bleed Precutter and MAXICUT Precutter Hydraulic Circuit
Identification View of Precutter and MAXICUT Precutter Valve
Disassemble and Assemble Precutter and MAXICUT Precutter Valve
Section 80: Miscellaneous
Group 05: Wheel Hub Repair
Specifications
Exploded View of Wheel Hub (without Brake)
Disassemble Wheel Hub (without Brake)
Assemble Wheel Hub (without Brake)
Exploded View of Wheel Hub (with Brake)
Disassemble Wheel Hub (with Brake)
Assemble Wheel Hub (with Brake)
Group 10: Bale Shape Indicator
Adjust Bale Shape Indicator Strap
Group 15: Tongue
Specifications
Assemble Tongue
Section 85A: Lubrication System (S.N. —049999) — Repair
Group 05: Drive Chain Lubrication
Removing and Installing Filter
Remove and Install Metering Valve