Smart Fortwo Forfour Roadster W450 W451 C453 Workshop Repair Service Manual 1998-2017 PDF - MSMAFOR9817OPEK.zip
Full service documentation featuring wiring schematics for the 1998-2017 Smart Fortwo and Forfour ranges, plus the Mitsubishi Colt (Z30), containing every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles at a professional garage level.
Inside the Smart Fortwo/Forfour workshop service and repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAKE: Smart
MODEL: Fortwo Coupé (i.e. hatchback) & Cabrio (i.e. convertible), City-Coupé & City-Cabrio, Roadster, Forfour (W450, W451 (C451, Coupé – A451, Cabrio), C453)
YEAR: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
PRODUCT DETAILS:
Total Pages: 4,602 + 4,257 pages - 1.11 GB
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
Smart Forfour Service Repair Manual.pdf
Smart Forfour Service Repair Manual (bonus manual - no longer needed).zip
Smart Fortwo Service Repair Manual.pdf
Mitsubishi Colt (Z30) (Shared Components with Smart Forfour) Service Manual 2004
Mitsubishi Colt (Z30) (Shared Components with Smart Forfour) TECHNICAL INFORMATION MANUAL 2006
Mitsubishi Colt (Z30) (Shared Components with Smart Forfour) Workshop Manual 2006
Mitsubishi Colt_Z3_(ZM) Body Repair Manual
“Bonus_Material”
450-451.zip
451 (USA) Users Manual.pdf
Communication breakdown.pdf
Introduction of the New smart Model Series 453 smart fortwo coupé_smart forfour.pdf
Introduction of the smart fortwo Model Series 451.pdf
Operating instructions smart forfour.pdf
Operating instructions smart fortwo coupé & fortwo cabrio.pdf
Operating Instructions smart fortwo coupé and smart fortwo Cabrio.pdf
Operating instructions smart roadster and smart roadster coupé.pdf
Operator's Manual - smart fortwo coupé and smart fortwo cabriolet electric drive.pdf
Operator's Manual - smart fortwo coupé and smart fortwo cabriolet.pdf
smart crossblade operating instructions (Supplementary operating instructions).pdf
Smart Entryline Radio Supplement ('13).pdf
Smart High Line Radio Supplement ('13).pdf
smart Quick Guide.pdf
TABLE OF CONTENTS
00_General.pdf
11A_Engine_Mechanical_(134).pdf
11B_Engine_Mechanical_(135).pdf
11_Engine.pdf
12_Engine_Lubrication.pdf
13A_Multipoint_Fuel_Injection.pdf
13B_Fuel_Supply.pdf
13C_Fuel_Supply.pdf
13_Fuel.pdf
14_Engine_Cooling.pdf
15_Intake_and_Exhaust.pdf
16_Engine_Electrical.pdf
17_Engine_and_Enmission_Control.pdf
21_Clutch.pdf
22A_Manual_Transmission.pdf
22B_Automated_Manual_Transmission.pdf
22_Manual_Transmission.pdf
26_Front_Axle.pdf
27_Rear_Axle.pdf
31_Wheel_and_Tyre.pdf
32_Power_Plant_Mount.pdf
33A_Front_Suspension.pdf
33_Front_Suspension.pdf
34_Rear_Suspension.pdf
35A_Servise_Brakes.pdf
35B_Four-Wheel_Anti-Skid_Brake_System_(4ABS).pdf
35C_Traction_Control,_Active_Stability_Control_System.pdf
35_Service_Brakes.pdf
36_Parking_Brake.pdf
37A_Power_Steering.pdf
37_Power_Steering.pdf
42_Body.pdf
51_Exterior.pdf
52A_Interior.pdf
52B_Suplemental_Restraint_System_(SRS).pdf
52_Interior_and_Suplemental_System.pdf
54A_Chassis_Electrical.pdf
54B_Local_Interconect_Network_(LIN).pdf
54C_Controller_Area_Network_(CAN).pdf
54_Chassis_Electrical.pdf
55_Heater,_Air_Conditioner_and_Ventilation.pdf
GENERAL INFORMATION....3
FLUIDS....3
MAINTENANCE REMINDER LIGHT RESET PROCEDURES....4
BRAKES....8
BRAKES -- (COUPE)....8
BRAKES -- FORTWO (CABRIO)....146
BRAKES - PNEUMATIC SYSTEM -- FORTWO (CABRIO)....279
BRAKES - PNEUMATIC SYSTEM (COUPE)....283
ENGINE....287
AIR INTAKE, TURBO CHARGING -- FORTWO (CABRIO)....287
AIR INTAKE, TURBO CHARGING (COUPE)....298
COMPLETE ENGINE -- FORTWO (CABRIO)....309
COMPLETE ENGINE (COUPE)....395
CRANK ASSEMBLY -- FORTWO (CABRIO)....476
CRANK ASSEMBLY (COUPE)....500
EMISSION APPLICATIONS....542
ENGINE COOLING SYSTEM -- FORTWO (CABRIO)....543
ENGINE COOLING SYSTEM (COUPE)....581
ENGINE LUBRICATION, ENGINE OIL COOLING -- FORTWO (CABRIO)....619
ENGINE LUBRICATION, ENGINE OIL COOLING (COUPE)....634
ENGINE SUSPENSION -- FORTWO (CABRIO)....654
ENGINE SUSPENSION (COUPE)....668
ENGINE TIMING -- FORTWO (CABRIO)....682
ENGINE TIMING (COUPE)....740
EXHAUST MANIFOLDS, EMISSION CONTROL -- FORTWO (CABRIO)....792
EXHAUST MANIFOLDS, EMISSION CONTROL (COUPE)....806
EXHAUST SYSTEM -- FORTWO (CABRIO)....820
EXHAUST SYSTEM (COUPE)....835
FUEL SYSTEM -- FORTWO (CABRIO)....852
FUEL SYSTEM (COUPE)....885
ELECTRICAL....917
CENTRAL LOCKING SYSTEM -- FORTWO (CABRIO)....917
CENTRAL LOCKING SYSTEM (COUPE)....948
ELECTRICAL SYSTEM - BODY -- FORTWO (CABRIO)....983
ELECTRICAL SYSTEM - BODY (COUPE)....1234
ELECTRICAL SYSTEM, EQUIPMENT & INSTRUCTIONS -- FORTWO (CABRIO)....1530
ELECTRICAL SYSTEM, EQUIPMENT & INSTRUCTIONS (COUPE)....1678
MIXTURE FORMATION -- FORTWO (CABRIO)....1828
MIXTURE FORMATION (COUPE)....1883
THROTTLE CONTROL, SPEED CONTROL SYSTEMS -- FORTWO (CABRIO)....1941
THROTTLE CONTROL, SPEED CONTROL SYSTEMS (COUPE)....1944
DRIVELINE....1947
FRONT AXLE -- FORTWO (CABRIO)....1947
FRONT AXLE (COUPE)....1972
REAR AXLE -- FORTWO (CABRIO)....1997
REAR AXLE (COUPE)....2025
PROPELLER SHAFT (COUPE)....2047
STEERING....2048
STEERING -- FORTWO (CABRIO)....2048
STEERING (COUPE)....2103
SUSPENSION....2160
SUSPENSION -- FORTWO (CABRIO)....2160
SUSPENSION (COUPE)....2188
TIRE PRESSURE MONITOR SYSTEMS....2215
WHEELS, CHASSIS ALIGNMENT CHECK -- FORTWO (CABRIO)....2221
WHEELS, CHASSIS ALIGNMENT CHECK (COUPE)....2297
HVAC....2380
AIR COMPRESSOR, BELT DRIVES -- FORTWO (CABRIO)....2380
AIR COMPRESSOR, BELT DRIVES (COUPE)....2396
CLIMATE CONTROL -- FORTWO (CABRIO)....2412
CLIMATE CONTROL (COUPE)....2507
BODY....2609
BODY SEALING, CORROSION PROTECTION -- FORTWO (CABRIO)....2609
BODY SEALING, CORROSION PROTECTION (COUPE)....2618
DETACHABLE BODY COMPONENTS -- FORTWO (CABRIO)....2628
DETACHABLE BODY COMPONENTS (COUPE)....2696
DOORS -- FORTWO (CABRIO)....2771
DOORS (COUPE)....2833
FRAME, TRAILER OPERATION -- FORTWO (CABRIO)....2916
FRAME, TRAILER OPERATION (COUPE)....2917
FRONT END & FIRE WALL -- FORTWO (CABRIO)....2918
FRONT END & FIRE WALL (COUPE)....3012
INTERIOR EQUIPMENT -- FORTWO (CABRIO)....3110
INTERIOR EQUIPMENT (COUPE)....3166
PAINTWORK -- FORTWO (CABRIO)....3243
PAINTWORK (COUPE)....3283
PEDAL ASSEMBLY -- FORTWO (CABRIO)....3326
PEDAL ASSEMBLY (COUPE)....3337
REAR WALL & REAR END -- FORTWO (CABRIO)....3348
REAR WALL & REAR END (COUPE)....3404
ROOF -- FORTWO (CABRIO)....3469
ROOF (COUPE)....3482
SEATS, BUNKS, RESTRAINT SYSTEMS -- FORTWO (CABRIO)....3541
SEATS, BUNKS, RESTRAINT SYSTEMS (COUPE)....3660
SIDE WALL -- FORTWO (CABRIO)....3789
SIDE WALL (COUPE)....3966
SLIDING ROOF, SOFT TOP -- FORTWO (CABRIO)....4168
SUBSTRUCTURE -- FORTWO (CABRIO)....4243
SUBSTRUCTURE (COUPE)....4270
WINDOWS -- FORTWO (CABRIO)....4282
WINDOWS (COUPE)....4321
TRANSMISSION....4358
AUTOMATIC TRANSMISSION -- FORTWO (CABRIO)....4358
AUTOMATIC TRANSMISSION (COUPE)....4359
CLUTCH -- FORTWO (CABRIO)....4360
CLUTCH (COUPE)....4373
MANUAL TRANSMISSION -- FORTWO (CABRIO)....4385
MANUAL TRANSMISSION (COUPE)....4463
TRANSFER CASE -- FORTWO (CABRIO)....4545
TRANSFER CASE (COUPE)....4546
SYSTEM WIRING DIAGRAMS....4547
00_Overall Vehicle....3
00.00 - Safety information Overall vehicle (as00.00-z-9999zz)....7
00.00 - Service Information Discontinuation of TAN procedure for enabling of retrofit functions (si00.00-p-0093a)....10
00.00 - Service Information Discontinuation of TAN process (si00.00-p-0094a)....11
00.00 - Service Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)....12
00.00 - Service Information Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)....14
00.00 - Service Information Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)....15
00.00 - Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a)....16
00.00 - Service Information No liability for third-party retrofits (si00.00-p-0025a)....21
00.00 - Service Information Operation items for test drives (si00.00-p-0009a)....22
00.00 - Service Information Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases (si00.00-p-0088a)....24
00.00 - Service Information QR code for rescue forces (si00.00-p-0089a)....27
00.00 - Service Information Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries and gaseous fuel drive systems (si00.00-p-0156a)....28
00.00 - Service information New update concept for diagnosis applications (si00.00-z-0004a)....32
00.00 - Service-Information Ausfu¨llen UPS-Absendeformular (si00.00-p-0085a)....33
00.00 - Service-Information Unfallforschung (si00.00-p-0021a)....34
00.00 - Tightening torques Smart Overall vehicle (ba00.00-z-9999cz)....35
00.01 - Introduction of WIS Service Media (sn00.01-z-0012a)....36
00.01 - Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)....38
00.01 - Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)....39
00.01 - Service Information SDconnect rechargeable battery (si00.01-p-0003a)....40
00.01 - Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)....41
00.01 - Service Information Synonym search - New functionality in WIS (si00.01-z-0036a)....42
00.01 - Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)....43
00.01 - Service Information Update of email distributor (si00.01-z-0037a)....44
00.01 - Service Information WIS Service Media (si00.01-z-0012a)....45
00.01 - Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a)....46
00.01 - Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)....47
00.10 - Service Information Engine output increase (si00.10-p-0004a)....50
00.10 - Service Information Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)....51
00.10 - Service Information Specified data for emissions inspection (si00.10-p-0037a)....53
00.10 - Service Information Vehicle identification plate orders (si00.10-p-0003a)....54
00.10 - Service-Information Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)....55
00.10 - Service-Information Fahrzeugpru¨fung nach Unfallverhu¨tungsvorschriften (si00.10-z-0022a)....60
00.10 - Service-Information Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)....61
00.19 - General repair methods for wiring harness (ar00.19-p-0100a)....62
00.19 - Removing contacts from plugs and connectors (ar00.19-p-0120a)....66
00.19 - Wiring diagram CAN bus engine (pe00.19-p-2200za)....72
00.19 - Wiring diagram CAN bus engine (pe00.19-p-2200zb)....73
00.19 - Wiring diagram CAN bus interior (pe00.19-p-2300za)....74
00.19 - Wiring diagram CAN bus interior (pe00.19-p-2300zb)....75
00.19 - Wiring diagram CAN bus interior (pe00.19-p-2300zc)....76
00.19 - Wiring diagram for LIN bus (pe00.19-p-2400za)....77
00.19 - Wiring diagram for LIN bus (pe00.19-p-2400zb)....78
00.19 - Wiring diagrams, contents (pe00.19-p-1050za)....79
00.20 - Maintenance (ap00.20-p-0000ff)....80
00.20 - Major assemblies - check tightness and condition (ap00.20-p-0050ff)....81
00.20 - Perform check of vehicles in stock every 270 days (ar00.20-p-0002ff)....82
00.20 - Perform check of vehicles in stock every 90 days (ar00.20-p-0001ff)....83
00.20 - Reset service indicator (ap00.20-p-0042ff)....84
00.20 - SERVICE SHEET for Active Service System (ASSYST) (ap00.20-p-0001ff)....85
00.20 - Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)....89
00.20 - Spring Inspection (ap00.20-p-0081b)....90
00.20 - Winter Inspection (ap00.20-p-0082b)....93
00.40 - Directory of additional operating fluids (bb00.40-p-0300zz)....96
00.40 - General list (bb00.40-p-0000zz)....97
00.40 - List of fuels (bb00.40-p-0100zz)....98
00.40 - List of lubricants (bb00.40-p-0200zz)....99
00.40 - Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)....100
00.40 - Service Information Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)....105
00.40 - Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)....106
00.45 - Auxiliary repair materials (br00.45-z-0999zz)....107
00.60 - Raise_lower vehicle with vehicle lift (ar00.60-p-1006a)....108
00.60 - Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a)....110
00.60 - Secure vehicle on vehicle lift (ar00.60-p-0100mcc)....111
00.70 - Safety precautions for new vehicles that are being put in storage (ap00.70-p-1000sm)....114
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase....116
01.00 - Inspect cylinders for leaks (ar01.00-p-1300ff)....118
01.00 - Inspecting cylinders with a light probe (ar01.00-p-0200ff)....120
01.00 - Inspecting cylinders with light probe (ar01.00-p-0200fg)....121
01.00 - Removing_installing the engine wiring harness (ar01.00-p-2411fg)....123
01.00 - Retrofit performance kit BRABUS (an01.00-p-0006ff)....124
01.00 - Safety information Complete engine, crankcase ventilation, cylinder head , crankcase (as01.00-z-9999zz)....125
01.00 - Test and adjustment values Smart Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z-9999cz)....126
01.00 - Testing compression pressure (ar01.00-p-1200ff)....127
01.00 - Tightening torques Smart Complete engine, crankcase ventilation, cylinder head , crankcase (ba01.00-z-9999cz)....129
01.10 - Remove, install engine with transmission (ar01.10-p-2401ff)....130
01.10 - Remove, install engine with transmission (ar01.10-p-2401fg)....134
01.10 - Service Information Application of surface sealants (si01.10-p-0015a)....138
01.10 - Service Information Cleaning sealing surfaces (si01.10-p-0004a)....139
01.10 - Service Information Guidelines on engine number (si01.10-p-0014a)....140
01.10 - Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)....141
01.20 - Remove, install cylinder head cover (ar01.20-p-5014fg)....143
01.20 - Remove_install cylinder head cover (ar01.20-p-5014ff)....145
01.20 - Remove_install cylinder head cover trim panel (ar01.20-p-5015ff)....146
01.20 - Remove_install oil separator (ar01.20-p-9750ff)....147
01.20 - Removing_installing the heating element for the crankcase ventilation system (ar01.20-p-9765fg)....148
01.30 - Remove_install cylinder head (ar01.30-p-5800ff)....149
01.30 - Remove_install cylinder head (ar01.30-p-5800fg)....154
01.30 - Remove_install front cover on cylinder head (ar01.30-p-5700fg)....159
01.30 - Remove_install rear cover on cylinder head (ar01.30-p-5702fg)....161
01.40 - Measure cylinder bores (ar01.40-p-9202ff)....163
01.40 - Remove_install end cover together with shaft seal (ar01.40-p-8920ff)....165
01.40 - Remove_install end cover together with shaft seal (ar01.40-p-8920fg)....167
01.40 - Remove_install timing case cover (ar01.40-p-8000ff)....168
01.40 - Remove_install timing case cover (ar01.40-p-8000fg)....172
01.45 - Remove, install oil pan (ar01.45-p-7500fh)....174
01.45 - Remove_install oil pan (ar01.45-p-7500ff)....176
03_Crank Assembly....178
03.00 - Safety information Crank assembly (as03.00-z-9999zz)....179
03.00 - Test and adjustment values Smart Crank assembly (be03.00-z-9999cz)....180
03.00 - Tightening torques Smart Crank assembly (ba03.00-z-9999cz)....181
03.10 - Piston removal and installation (ar03.10-p-7021fg)....182
03.10 - Remove_install piston rings (ar03.10-p-7311ff)....185
03.10 - Removing and installing a piston (ar03.10-p-7021ff)....187
03.10 - Removing_installing from piston rings (ar03.10-p-7311fg)....189
03.20 - Checking the basic position of the balancing shaft (ar03.20-p-3637fg)....191
03.20 - Remove_install balancing shaft (ar03.20-p-1000fg)....192
03.20 - Remove_install crankshaft (ar03.20-p-4351ff)....194
03.20 - Remove_install crankshaft (ar03.20-p-4351fg)....196
03.20 - Removing and installing drive wheel for balance shaft (ar03.20-p-1010fg)....198
03.20 - Replace front crankshaft radial sealing ring (ar03.20-p-3000fg)....200
03.20 - Replacing the front crankshaft radial sealing ring (ar03.20-p-3000ff)....201
03.20 - Set the basic position of the balance shaft (ar03.20-p-3638fg)....202
03.30 - Remove_install belt pulley (ar03.30-p-1700fg)....203
03.30 - Removing_installing the belt pulley (ar03.30-p-1700ff)....204
03.30 - Removing_installing the flywheel (ar03.30-p-8002ff)....205