John Deere 710K (T3/S3A) Backhoe Loader Workshop Service Repair Manual PDF (TM12512) - TM12512 - John Deere 710K Backhoe Loader Technical Repair Manual.pdf
John Deere 710K Backhoe Loader Service Repair Manual – Technical (TM12512)
TM12512 – Workshop Manual for the John Deere 710K Backhoe Loader (PDF format)
Complete service repair manual for John Deere 710K (T3/S3A) Backhoe Loader (PIN: 1T0710KX__D219607-), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere 710K (T3/S3A) Backhoe Loader (PIN: 1T0710KX__D219607-) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,037 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS (710K ( PIN: 1T0710KX**D219607-))
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Torque Values
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Controls Linkage
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Speed Controls
Intake System
Exhaust Systems
External Fuel Supply Systems
Torque Converter
Turbine, Gears, and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Safety and Convenience
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Attachment Coupler
Control Linkage
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
Dealer Fabricated Tools
tm12512 - 710K Backhoe Loader
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Wheels
Group 0110: Powered or Non-Powered Wheels and Fastenings
Rear Wheel Assembly Remove and Install
Front Wheel Assembly Remove and Install
Tire Remove and Install
Section 02: Axles and Suspension Systems
Group 0225: Input Drive Shafts and U-Joints
Universal Joint and Drive Shaft Remove and Install
Group 0230: Non-Powered Wheel Axles
Hub Assembly Remove and Install
Spindle Assembly Remove and Install
Tie Rod Remove and Install
Non-Powered Front Axle Remove and Install
Group 0240: Powered Wheel Axle (MFWD)
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
Mechanical Front Wheel Drive (MFWD) Axle Repair
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Service Brakes Inspection
Rear Axle Remove and Install
Rear Axle Disassemble
Rear Axle Assemble
Park Brake Disassemble and Assemble
Gear Tooth Contact Pattern Check
Section 03: Transmission
Group 0300: Removal and Installation
Transmission Remove and Install
Group 0315: Controls Linkage
Transmission Control Lever (TCL) Remove and Install
Group 0350: Gear, Shafts, and Power Shift Clutches
Transmission Outer Components Removal
Transmission Case Disassemble—Torque Converter Side
First Speed, Second Speed, and High Range Forward Clutch Packs Repair
Low Range Forward, Reverse, and Third Speed Clutch Packs Repair
Mechanical Front Wheel Drive (MFWD) Shaft and Clutch Pack Repair
Clutch Packs Install
Transmission Case Assemble—Torque Converter Side
Transmission Outer Components Install
Transmission Oil Suction Tube Remove and Install
Transmission Oil Supply Tubes Remove and Install
Group 0360: Hydraulic System
Transmission Charge Pump Remove and Install
Transmission Charge Pump Disassemble and Assemble
Transmission Control Valve Remove and Install
Transmission Control Valve Disassemble and Assemble
Transmission Shift Valve Remove and Install
Transmission Shift Valve Disassemble and Assemble
Transmission Solenoids Remove and Install
Transmission Manifold Plate Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine Operation
Engine Remove
Engine Install
Section 05: Engine Auxiliary System
Group 0505: Cold Weather Starting Aids
Coolant Heater Remove and Install—If Equipped
Starting Aid Nozzle Remove and Install—If Equipped
Start Aid Solenoid Remove and Install—If Equipped
Group 0510: Cooling Systems
Fan Remove and Install
Serpentine Belt Remove and Install
Radiator Remove and Install
Cooling Package Remove and Install
Group 0515: Speed Controls
Engine Speed Control Pedal Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Charge Air Cooler Remove and Install
Group 0530: Exhaust Systems
Muffler Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Section 06: Torque Converter
Group 0651: Turbine, Gears, and Shaft
Torque Converter Remove and Install
Section 09: Steering System
Group 0960: Hydraulic System
Tilt Steering Column Remove and Install
Tilt Steering Wheel and Column Disassemble and Assemble
Steering Valve Remove and Install—Tilt Steering
Steering Valve Disassemble and Assemble
Non-Powered Axle Steering Cylinder Remove and Install
Non-Powered Axle Steering Cylinder Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
Section 10: Service Brakes
Group 1011: Active Elements
Brake Disc and Pressure Plate Remove and Install
Group 1060: Hydraulic System
Brake System Bleeding Procedure
Brake Valve Remove and Install
Brake Pedal Adjustment
Section 11: Park Brake
Group 1111: Active Elements
Park Brake Remove and Install
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structures
RIVNUT® (KREMNUT) Fasteners Remove and Install
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator's Station
Group 1800: Removal and Installation
Operator's Station Remove and Install
Group 1810: Operator Enclosure
Front Window Wiper and Wiper Motor Remove and Install
Rear Window Wiper and Wiper Motor Remove and Install
Rear Window and Frame Assembly Remove and Install
Front Console Remove and Install (S.N. —000470)
Fixed Window Remove and Install
Non-Fixed Window Remove and Install
Non-Fixed Window Adjustment
Non-Fixed Window Latch Adjustment
Cab Door Hinges and Latch Adjustment
Headliner Remove and Install (S.N. —000470)
Cab Roof Remove and Install
Group 1821: Seat and Seat Belt
Seat Assembly Remove and Install
Mechanical Suspension Seat Disassemble and Assemble
Air Suspension Seat Disassemble and Assemble—If Equipped
Seat Belt Disassemble and Assemble
Group 1830: Heating and Air Conditioning
R134a Refrigerant Cautions and Proper Handling
R134a Compressor Oil Removal
R134a Component Oil Charge
Refrigerant Leakage Testing
Refrigerant Hoses and Tubing Inspection
R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
Recover R134a System
Evacuate R134a System
Charge R134a System
Air Conditioning System Cleaning Procedures
Flush and Purge Air Conditioning System
Blower Mode Door Motor Remove and Install
Evaporator or Heater Core Remove and Install
Expansion Valve Remove and Install
Air Conditioner Freeze Control Switch Remove and Install
Receiver-Dryer Remove and Install
Condenser Remove and Install
Compressor Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood or Engine Enclosure
Hood and Engine Enclosure Disassemble and Assemble
Group 1913: Miscellaneous Shields
Battery Box Remove and Install
Group 1921: Grille and Grille Housing
Grille Remove and Install
Grille Housing Remove and Install
Section 20: Safety and Convenience
Group 2001: Radio
Radio and Speakers Remove and Install
Antenna Remove and Install
Group 2004: Horn and Warning Devices
Horn Remove and Install
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
General Oil Cleanup Procedure
Apply Vacuum to Hydraulic Oil Reservoir
Hydraulic Pump Remove and Install