Yanmar 4TNV98 4TNV98T Diesel Engine Component Technical Manual CTM130319 John Deere Worldwide Repair Service PDF - MJODCTM130319.zip
Full workshop service manual containing Electrical Wiring Diagrams for the Yanmar 4TNV98 and 4TNV98T Diesel Engines, offering every technical detail needed to service, troubleshoot, fix, and rebuild these units the way expert technicians do.
official workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
CTM130319 - Yanmar 4TNV98 and 4TNV98T Diesel Engines for John Deere Machines (Worldwide Edition) Component Technical Manual.pdf
ctm130328 - Yanmar Moteurs diesel 4TNV98 et 4TNV98T (Plate-forme Interim Tier 4/Phase IIIB) -: (Édition mondiale).pdf
ctm130359 - Yanmar Дизельные двигатели 4TNV98 и 4TNV98T (платформа Interim Tier 4 / Stage IIIB) -: (Исполнение для всех стран).pdf
ctm130363 - Yanmar Motores diésel 4TNV98 y 4TNV98T (Tier 4 provisional/Fase IIIB) -: (Edición mundial).pdf
PRODUCT DETAILS:
Total Pages: 1,021 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: CTM
Language: Spanish English French Russian
Published on 2019/09/30
TABLE OF CONTENTS
Section 01: General Information...29
Group 000: Safety...29
Understand Signal Words...32
Avoid Heating Near Pressurized Fluid Lines...33
Avoid High-Pressure Fluids...34
Avoid Hot Exhaust...35
Avoid Static Electricity Risk When Refueling...36
Construct Dealer-Made Tools Safely...38
Decommissioning — Proper Recycling and Disposal of Fluids and Components...39
Follow Safety Instructions...40
Handle Fluids Safely—Avoid Fires...41
Handling Batteries Safely...42
Illuminate Work Area Safely...44
Install All Guards...45
Live With Safety...46
Practice Safe Maintenance...47
Precautions for Welding...49
Prepare for Emergencies...51
Prevent Acid Burns...52
Prevent Battery Explosions...54
Prevent Machine Runaway...55
Protect Against High Pressure Spray...56
Protect Against Noise...57
Recognize Safety Information...58
Remove Paint Before Welding or Heating...59
Replace Safety Signs...60
Service Cooling System Safely...61
Service Machines Safely...62
Stay Clear of Rotating Drivelines...63
Support Machine Properly...64
Use Proper Lifting Equipment...65
Use Proper Tools...66
Wait Before Opening High-Pressure Fuel System...67
Wear Protective Clothing...68
Work in Clean Area...69
Work In Ventilated Area...70
Group 001: Engine Identification Information...30
Engine Serial Number Plate Information...74
Information Relative to Emissions Regulations...77
Emissions Control System Certification Label...78
Group 002: Fuels, Lubricants, and Coolants...30
Diesel Fuel...82
Diesel Fuel Additive Products...84
Handling and Storing Diesel Fuel...85
Lubricity of Diesel Fuel...86
Testing Diesel Fuel...87
Biodiesel Fuel...88
Minimizing the Effect of Cold Weather on Diesel Engines...89
Diesel Engine Oil...90
Engine Oil and Filter Service Intervals...91
Oil Filters...92
Multipurpose Extreme Pressure (EP) Grease...93
Lubricant Storage...94
Mixing of Lubricants...95
Alternative and Synthetic Lubricants...96
Oilscan™ and CoolScan™...97
Diesel Engine Coolant (engine without wet sleeve cylinder liners)...98
Supplemental Coolant Additives...100
Operating in Warm Temperature Climates...101
Testing Diesel Engine Coolant...102
Drain Intervals for Diesel Engine Coolant...103
John Deere COOL-GARD™ II Coolant Extender...104
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...105
Section 02: Repair and Adjustments...106
Group 010: Engine Rebuild...106
Check and Service Cooling System...116
Check Air Intake System...118
Check Electrical System...119
Check Exhaust System...121
Clean Engine...122
Disconnect Turbocharger Oil Inlet Line...123
Engine Assembly Sequence...124
Engine Break-In...126
Engine Disassembly Sequence...128
Engine Repair Stand...130
General Tune-Up Recommendations...131
Install Engine Adapter on Repair Stand...132
Install Lift Straps...133
Lifting Procedure...134
Overhaul Guidelines...135
Safety Precautions...136
Group 020: Cylinder Head and Valves Repair and Adjustment...106
Closed Crankcase Ventilation System — Inspection...138
Closed Crankcase Ventilation System — Installation...139
Closed Crankcase Ventilation System — Removal...140
Cylinder Block Top Deck — Cleaning and Inspection...141
Cylinder Head — Cleaning and Inspection...142
Cylinder Head — Flatness Check...143
Cylinder Head — Installation...144
Cylinder Head — Removal...147
Cylinder Head Gasket — Inspection...149
Push Rod — Cleaning and Inspection...150
Push Rod — Installation...151
Push Rod — Removal...152
Rocker Arm Cover — Inspection...153
Rocker Arm Cover — Installation...154
Rocker Arm Cover — Removal...156
Rocker Arm Shaft Assembly — Assemble...158
Rocker Arm Shaft Assembly — Inspection...161
Rocker Arm Shaft Assembly — Installation...163
Rocker Arm Shaft Assembly — Removal...165
Rocker Arm Shaft Assembly — Tear Down...167
Valve — Cleaning and Inspection...168
Valve — Clearance Adjustment...169
Valve — Grinding...176
Valve — Measurement...179
Valve — Recess Measurement...181
Valve Assembly — Installation...183
Valve Assembly — Removal...186
Valve Keepers and Valve Spring Retainer — Inspection...188
Valve Guide — Cleaning and Measurement...189
Valve Guide — Installation...190
Valve Guide — Removal...193
Valve Seat — Cleaning and Inspection...194
Valve Seat — Grinding...195
Valve Spring — Inspection and Measurement...198
Valve Bridge — Inspection and Measurement...200
Group 030: Cylinder Block, Pistons, and Connecting Rods Repair and Adjustment...107
Connecting Rod and Cap — Inspection...203
Connecting Rod Bearing — Inspection and Measurement...205
Connecting Rod Bearing — Inspection and Measurement (Rod and Crankshaft in Engine)...207
Connecting Rod Cap Screw — Torque Procedure...209
Cylinder Block — Cleaning and Inspection...210
Cylinder Block — Honing and Boring...212
Piston — Cleaning...215
Piston — Inspection...216
Piston and Connecting Rod Assembly — Assemble...217
Piston and Connecting Rod Assembly — Installation...221
Piston and Connecting Rod Assembly — Removal...225
Piston and Connecting Rod Assembly — Tear Down...227
Piston Pin and Bore — Inspection...229
Piston Pin and Bushing — Inspection...231
Piston Pin Bushing — Installation...233
Piston Pin Bushing — Removal...234
Piston Protrusion — Measurement...235
Piston Rings — Inspection...236
Piston Rings — Installation...239
Piston Rings — Removal...241
Piston Skirt — Measurement...242
Group 040: Crankshaft, Main Bearings, and Flywheel Repair and Adjustment...108
Crankshaft — End Play Check...245
Crankshaft — Inspection...247
Crankshaft — Installation...249
Crankshaft — Removal...252
Crankshaft Front Oil Seal — Installation...254
Crankshaft Front Oil Seal — Removal...256
Crankshaft Gear — Installation...257
Crankshaft Gear — Removal...259
Crankshaft Main Bearing — Installation...260
Crankshaft Main Bearing — Measurement...263
Crankshaft Main Bearing — Oil Clearance Check...265
Crankshaft Main Bearing — Removal...267
Crankshaft Main Bearing Cap — Installation...268
Crankshaft Main Bearing Cap — Removal...272
Crankshaft Pulley — Installation...274
Crankshaft Pulley — Removal...275
Crankshaft Pulley Adapter — Installation...276
Crankshaft Pulley Adapter — Removal...278
Crankshaft Rear Oil Seal — Installation...279
Crankshaft Rear Oil Seal — Removal...281
Crankshaft Thrust Bearing — Inspection...282
Flywheel — Inspection...283
Flywheel — Installation...284
Flywheel — Removal...286
Flywheel Housing — Installation...288
Flywheel Housing — Removal...291
Flywheel Ring Gear — Installation...292
Flywheel Ring Gear — Removal...293
Group 050: Camshaft and Timing Gear Train Repair and Adjustment...109
Camshaft — Check End Play...295
Camshaft — Inspection...296
Camshaft — Installation...297
Camshaft — Removal...299
Camshaft — Visual Inspection...301
Camshaft Bushing — Installation...302
Camshaft Bushing — Removal...303
Camshaft Bushing and Bore — Measurement...304
Camshaft Follower — Inspection and Measurement...306
Camshaft Follower — Installation...308
Camshaft Follower — Removal...310
Camshaft Gear — Inspection...311
Camshaft Gear — Installation...312
Camshaft Gear — Removal...313
Camshaft Journal — Measurement...314
Camshaft Lobe — Height Measurement...316
Camshaft Thrust Plate — Measurement...317
Fuel Injection Pump Gear Cover — Installation...318
Fuel Injection Pump Gear Cover — Removal...320
Idler Gear — Inspection...321
Idler Gear — Installation...322
Idler Gear — Removal...325
Timing Gear Cover — Installation...326
Timing Gear Cover — Removal...328
Timing Gear Housing — Installation...329
Timing Gear Housing — Removal...332
Timing Gears — Check Backlash...334
Group 060: Lubrication System Repair and Adjustment...110
Dipstick Tube and Dipstick — Installation...338
Dipstick Tube and Dipstick — Removal...339
Oil Cooler — Installation...340
Oil Cooler — Removal...342
Oil Filter — Installation...344
Oil Filter — Removal...345
Oil Pan — Installation...346
Oil Pan — Removal...348
Oil Pick-Up Tube — Installation...349
Oil Pick-Up Tube — Removal...350
Oil Pump — Assemble...351
Oil Pump — Cleaning and Inspection...352
Oil Pump — Installation...355
Oil Pump — Removal...357
Oil Pump — Tear Down...358
Group 070: Cooling System Repair and Adjustment...110
Coolant Pump Assembly — Inspection...360
Coolant Pump Assembly — Installation...361
Coolant Pump Assembly — Removal...363
Coolant Pump Assembly (EGR Cooler Equipped) — Inspection...365
Coolant Pump Assembly (EGR Cooler Equipped) — Installation...367
Coolant Pump Assembly (EGR Cooler Equipped) — Removal...368
Thermostat — Installation...369
Thermostat — Removal...370
Thermostat Housing (EGR Cooler Equipped) — Installation...371
Thermostat Housing (EGR Cooler Equipped) — Removal...373
Group 080: Air Intake and Exhaust System Repair and Adjustment...110
Air Inlet Elbow — Installation...376
Air Inlet Elbow — Removal...378
EGR Cooler — Installation...380
EGR Cooler — Removal...382
EGR Cooler Coolant Return Tube — Installation...384
EGR Cooler Coolant Return Tube — Removal...386
EGR Cooler Coolant Supply Hose — Installation...387
EGR Cooler Coolant Supply Hose — Removal...388
EGR Cooler Gas Inlet Pipe — Cleaning...389
EGR Cooler Gas Inlet Pipe — Installation...390
EGR Cooler Gas Inlet Pipe — Removal...392
EGR Cooler Gas Outlet Elbow — Cleaning...393
EGR Cooler Gas Outlet Elbow — Installation...394
EGR Cooler Gas Outlet Elbow — Removal...395
EGR Cooler Gas Outlet Pipe — Cleaning...396
EGR Cooler Gas Outlet Pipe — Installation...397
EGR Cooler Gas Outlet Pipe — Removal...399
EGR Gas Outlet Pipe — Cleaning...400
EGR Gas Outlet Pipe — Installation...401
EGR Gas Outlet Pipe — Removal...403
EGR Valve — Cleaning...404
EGR Valve — Inspection...405
EGR Valve — Installation...406
EGR Valve — Removal...408
EGR Valve Coolant Return Line — Installation...410
EGR Valve Coolant Return Line — Removal...411
EGR Valve Coolant Supply Line — Installation...412
EGR Valve Coolant Supply Line — Removal...413
EGR Valve Gas Inlet Pipe — Cleaning...414
EGR Valve Gas Inlet Pipe — Installation...415
EGR Valve Gas Inlet Pipe — Removal...416
Exhaust Manifold — Installation...417
Exhaust Manifold — Removal...419
Exhaust Manifold — Installation (EGR Cooler Equipped)...420
Exhaust Manifold — Removal (EGR Cooler Equipped)...422
Intake Manifold — Installation...424
Intake Manifold — Removal...426
Reed Valve — Cleaning...427
Reed Valve — Inspection...428
Reed Valve — Installation...429
Reed Valve — Removal...431
Turbocharger — Break-In...433
Turbocharger — Failure Analysis...434
Turbocharger — Inspection...437
Turbocharger — Recommendations for Use...445
Wastegate Turbocharger Assembly — Installation...446
Wastegate Turbocharger Assembly — Removal...449
Wastegate Turbocharger Oil Drain Line — Installation...451
Wastegate Turbocharger Oil Drain Line — Removal...453
Wastegate Turbocharger Oil Supply Line — Installation...454
Wastegate Turbocharger Oil Supply Line — Removal...455
Group 090: Fuel System Repair and Adjustment...112
Fuel Injectors — Installation...458
Fuel Injectors — Removal...460
Fuel Injectors — Teardown and Inspection...462