Caterpillar 966G 972G Wheel Loader Workshop Repair Service Manual PDF - MCAT966G972G.zip
Full service and repair guide, complete with Electrical Wiring Diagrams, covering the Caterpillar 966G and 972G Wheel Loaders — packed with every technical detail you need to service, troubleshoot, fix, and rebuild these machines the way a professional technician would.
Inside the Caterpillar 966G and 972G Wheel Loaders workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,501 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR2103 - Specifications (966G Wheel Loader and 972G Wheel Loader Power Train)
Bevel Gear and Pinion (Fixed Axle).pdf
Bevel Gear and Pinion (Oscillating Axle).pdf
Brake and Planetary.pdf
Cab Mounting.pdf
Differential.pdf
Drive Shaft.pdf
Engine and Transmission Mounting.pdf
Fixed Axle Housing.pdf
Heat Exchanger (Axle Oil Cooler).pdf
Limited Slip Differential.pdf
Modulating Valve (Transmission Clutch).pdf
Oil Filter (Power Train).pdf
Oscillating Axle Housing.pdf
Output Transfer Gears.pdf
Pinout Specifications for Electronic Control (Power Train).pdf
Relief Valve (Torque Converter Inlet).pdf
Relief Valve (Torque Converter Outlet).pdf
Relief Valve (Transmission Hydraulic Control).pdf
Rim Mounting.pdf
Speed Sensor (Torque Converter Output).pdf
Speed Sensor (Transmission Output).pdf
Temperature Sender (Torque Converter Oil).pdf
Temperature Sensor (Transmission Oil).pdf
Torque Converter and Pump Drive Housing.pdf
Torque Converter.pdf
Transmission Hydraulic Control.pdf
Transmission Oil Pump.pdf
Transmission Planetary.pdf
Window Wiper and Wiper Motor.pdf
RENR2103 - Specifications (966G Wheel Loader and 972G Wheel Loader Power Train).pdf
RENR2104 - Systems Operation (966G Wheel Loader and 972G Wheel Loader Power Train)
Auto Shift Control - Machines With Integrated Braking System.pdf
Auto Shift Control - Machine Without Integrated Braking System.pdf
Axle Oil Cooler.pdf
CAT Data Link.pdf
Differential.pdf
Electronic Control Module (Power Train) - Machines With Integrated Braking System.pdf
Electronic Control Module (Power Train) - Machines Without Integrated Braking System.pdf
Fixed Axle and Oscillating Axle.pdf
General Information - Machines With Integrated Braking System.pdf
General Information - Machines Without Integrated Braking System.pdf
Integrated Braking System.pdf
Limited Slip Differential.pdf
Modulating Valve (Transmission Clutch).pdf
Monitoring System (Power Train Functions).pdf
NoSPIN Differential.pdf
Oil Filter (Power Train).pdf
Output Transfer Gears.pdf
Power Train Electronic Control System.pdf
Sensors.pdf
Switches.pdf
Torque Converter and Pump Drive Housing.pdf
Torque Converter.pdf
Transmission Hydraulic Control Operation.pdf
Transmission Hydraulic Control.pdf
Transmission Hydraulic System.pdf
Transmission Lubrication.pdf
Transmission Oil Pump.pdf
Transmission Planetary.pdf
Variable Shift Control.pdf
RENR2104 - Systems Operation (966G Wheel Loader and 972G Wheel Loader Power Train).pdf
RENR2105 - Testing and Adjusting (966G Wheel Loader and 972G Wheel Loader Power Train)
Axle Housing and Bearing Preload - Adjust.pdf
Calibration and Programming.pdf
CID 0041 FMI 03 Sensor Power Supply Voltage Above Normal - Test.pdf
CID 0041 FMI 04 Sensor Power Supply Voltage Below Normal - Test.pdf
CID 0070 FMI 03 Pressure Switch (Parking Brake Oil) Voltage Above Normal - Test.pdf
CID 0070 FMI 04 Pressure Switch (Parking Brake Oil) Voltage Below Normal - Test.pdf
CID 0149 FMI 03 Solenoid Valve (Ride Control 2) Voltage Above Normal - Test.pdf
CID 0149 FMI 05 Solenoid Valve (Ride Control 2) Current Below Normal - Test.pdf
CID 0149 FMI 06 Solenoid Valve (Ride Control 2) Current Above Normal - Test.pdf
CID 0168 FMI 00 Electrical System Voltage Above Normal Range - Test.pdf
CID 0168 FMI 01 Electrical System Voltage Below Normal Range - Test.pdf
CID 0177 FMI 03 Temperature Sensor (Transmission Oil) Voltage Above Normal - Test.pdf
CID 0177 FMI 04 Temperature Sensor (Transmission Oil) Voltage Below Normal - Test.pdf
CID 0190 FMI 02 Speed Sensor (Engine) Signal Incorrect - Test.pdf
CID 0270 FMI 09 Caterpillar Monitoring System Harness Code Abnormal Update - Test.pdf
CID 0270 FMI 12 Caterpillar Monitoring System Harness Code Failed - Test.pdf
CID 0363 FMI 03 Solenoid Valve (Ride Control) Voltage Above Normal - Test.pdf
CID 0363 FMI 05 Solenoid Valve (Ride Control) Current Below Normal - Test.pdf
CID 0363 FMI 06 Solenoid Valve (Ride Control) Current Above Normal - Test.pdf
CID 0367 FMI 02 Rocker Switch (Ride Control) Incorrect Signal - Test.pdf
CID 0368 FMI 03 Rotary Switch (Transmission Auto_Man) Voltage Above Normal - Test - Command Control Steering-Without Integrated Braking System.pdf
CID 0368 FMI 03 Rotary Switch (Transmission Auto_Man) Voltage Above Normal - Test - Command Control Steering-Without Integrated Braking System.pdf.merge_part.pdf
CID 0368 FMI 04 Rotary Switch (Transmission Auto_Man) Voltage Below Normal - Test - Command Control Steering-Integrated Braking System.pdf
CID 0368 FMI 04 Rotary Switch (Transmission Auto_Man) Voltage Below Normal - Test - Command Control Steering-Without Integrated Braking System.pdf
CID 0444 FMI 03 Magnetic Switch (Start Relay) Voltage Above Normal - Test.pdf
CID 0444 FMI 05 Magnetic Switch (Start Relay) Current Below Normal - Test.pdf
CID 0444 FMI 06 Magnetic Switch (Start Relay) Current Above Normal - Test.pdf
CID 0562 FMI 09 Caterpillar Monitoring System Abnormal Update - Test.pdf
CID 0585 FMI 02 Speed Sensor (No. 1) (Transmission Output) Incorrect Signal - Test.pdf
CID 0621 FMI 03 Push Button Switch (Downshift) Voltage Above Normal - Test.pdf
CID 0621 FMI 04 Push Button Switch (Downshift) Voltage Below Normal - Test.pdf
CID 0622 FMI 03 Push Button Switch (Upshift) Voltage Above Normal - Test.pdf
CID 0622 FMI 04 Push Button Switch (Upshift) Voltage Below Normal - Test.pdf
CID 0623 FMI 03 Rocker Switch (Transmission Direction) Voltage Above Normal - Test.pdf
CID 0623 FMI 04 Rocker Switch (Transmission Direction) Voltage Below Normal - Test.pdf
CID 0631 FMI 03 Modulating Valve (Clutch 1 Solenoid) Voltage Above Normal - Test.pdf
CID 0631 FMI 05 Modulating Valve (Clutch 1 Solenoid) Current Below Normal - Test.pdf
CID 0631 FMI 06 Modulating Valve (Clutch 1 Solenoid) Current Above Normal - Test.pdf
CID 0631 FMI 07 Modulating Valve (Clutch 1 Solenoid) Improper Mechanical Response - Test.pdf
CID 0631 FMI 13 Modulating Valve (Clutch 1 Solenoid) Out of Calibration - Test.pdf
CID 0632 FMI 03 Modulating Valve (Clutch 2 Solenoid) Voltage Above Normal - Test.pdf
CID 0632 FMI 05 Modulating Valve (Clutch 2 Solenoid) Current Below Normal - Test.pdf
CID 0632 FMI 06 Modulating Valve (Clutch 2 Solenoid) Current Above Normal - Test.pdf
CID 0632 FMI 07 Modulating Valve (Clutch 2 Solenoid) Improper Mechanical Response - Test.pdf
CID 0632 FMI 13 Modulating Valve (Clutch 2 Solenoid) Out of Calibration - Test.pdf
CID 0633 FMI 03 Modulating Valve (Clutch 3 Solenoid) Voltage Above Normal - Test.pdf
CID 0633 FMI 05 Modulating Valve (Clutch 3 Solenoid) Current Below Normal - Test.pdf
CID 0633 FMI 06 Modulating Valve (Clutch 3 Solenoid) Current Above Normal - Test.pdf
CID 0633 FMI 07 Modulating Valve (Clutch 3 Solenoid) Improper Mechanical Response - Test.pdf
CID 0633 FMI 13 Modulating Valve (Clutch 3 Solenoid) Out of Calibration - Test.pdf
CID 0634 FMI 03 Modulating Valve (Clutch 4 Solenoid) Voltage Above Normal - Test.pdf
CID 0634 FMI 05 Modulating Valve (Clutch 4 Solenoid) Current Below Normal - Test.pdf
CID 0634 FMI 06 Modulating Valve (Clutch 4 Solenoid) Current Above Normal - Test.pdf
CID 0634 FMI 07 Modulating Valve (Clutch 4 Solenoid) Improper Mechanical Response - Test.pdf
CID 0634 FMI 13 Modulating Valve (Clutch 4 Solenoid) Out of Calibration - Test.pdf
CID 0635 FMI 03 Modulating Valve (Clutch 5 Solenoid) Voltage Above Normal - Test.pdf
CID 0635 FMI 05 Modulating Valve (Clutch 5 Solenoid) Current Below Normal - Test.pdf
CID 0635 FMI 06 Modulating Valve (Clutch 5 Solenoid) Current Above Normal - Test.pdf
CID 0635 FMI 07 Modulating Valve (Clutch 5 Solenoid) Improper Mechanical Response - Test.pdf
CID 0635 FMI 13 Modulating Valve (Clutch 5 Solenoid) Out of Calibration - Test.pdf
CID 0636 FMI 03 Modulating Valve (Clutch 6 Solenoid) Voltage Above Normal - Test.pdf
CID 0636 FMI 05 Modulating Valve (Clutch 6 Solenoid) Current Below Normal - Test.pdf
CID 0636 FMI 06 Modulating Valve (Clutch 6 Solenoid) Current Above Normal - Test.pdf
CID 0636 FMI 07 Modulating Valve (Clutch 6 Solenoid) Improper Mechanical Response - Test.pdf
CID 0636 FMI 13 Modulating Valve (Clutch 6 Solenoid) Out of Calibration - Test.pdf
CID 0672 FMI 02 Speed Sensor (Torque Converter Output) Signal Incorrect - Test.pdf
CID 0673 FMI 02 Speed Sensor (No. 2) (Transmission Output) Incorrect Signal - Test.pdf
CID 0674 FMI 02 Speed Sensor (No. 1) (Transmission Intermediate) Incorrect Signal - Test - If Equipped.pdf
CID 0675 FMI 02 Speed Sensor (No. 2) (Transmission Intermediate) Abnormal Signal) - Test - If Equipped.pdf
CID 0793 FMI 03 Pressure Switch (Primary Steering) Voltage Above Normal - Test.pdf
CID 0793 FMI 04 Pressure Switch (Primary Steering) Voltage Below Normal - Test.pdf
CID 0794 FMI 03 Pressure Switch (Secondary Steering) Voltage Above Normal - Test.pdf
CID 0794 FMI 04 Pressure Switch (Secondary Steering) Voltage Below Normal - Test.pdf
CID 0794 FMI 07 Pressure Switch (Secondary Steering) Improper Mechanical Response - Test.pdf
CID 0795 FMI 03 Relay (Secondary Steering Intermediate) Voltage Above Normal - Test.pdf
CID 0795 FMI 05 Relay (Secondary Steering Intermediate) Current Below Normal - Test.pdf
CID 0795 FMI 06 Relay (Secondary Steering Intermediate) Current Above Normal - Test.pdf
CID 0795 FMI 07 Relay (Secondary Steering Intermediate) Improper Mechanical Response - Test.pdf
CID 1327 FMI 03 Position Sensor (Left Brake Pedal) Voltage Above Normal - Test.pdf
CID 1327 FMI 04 Position Sensor (Left Brake Pedal) Voltage Below Normal - Test.pdf
CID 1327 FMI 13 Position Sensor (Left Brake Pedal) Out of Calibration - Test.pdf
CID 1521 FMI 03 Rotary Switch (Variable Shift Control) Voltage Above Normal - Test.pdf
CID 1521 FMI 04 Rotary Switch (Variable Shift Control) Voltage Below Normal - Test.pdf
Differential Backlash and Bearings - Adjust.pdf
Differential Pinion Preload - Adjust.pdf
Electrical Components And Connector Locations.pdf
Electrical Connector - Inspect.pdf
Electrical General Information.pdf
Electrical Service Tools.pdf
Electronic Control Module (Power Train) - Flash Program.pdf
Electronic Control Module (Power Train) - Replace.pdf
Engagement Pressure for the Transmission Clutch - Calibrate.pdf
Fill Time for the Transmission Clutch - Calibrate.pdf
Forward and Reverse Speed - Program.pdf
Forward High Speed Lockout - Program.pdf
Glossary of Electrical Terms.pdf
Limited Slip Differential Disc End Play Check - Check.pdf
Machine Preparation for Troubleshooting.pdf
Output Transfer Gears - Adjust.pdf
Position Sensor (Left Brake Pedal) - Calibrate.pdf
Power Train Troubleshooting.pdf
Reverse High Speed Lockout - Program.pdf
Ride Control Configuration - Program.pdf
Secondary Steering - Program.pdf
Speed Sensor - Adjust.pdf
System Schematic.pdf
Torque Converter Stall - Test.pdf
Transmission Pressures - Test and Adjust.pdf
Troubleshooting Backup Alarm.pdf
Troubleshooting Diagnostic Codes.pdf
Troubleshooting Starting System.pdf
Using Caterpillar Electronic Technician (ET) to Determine Diagnostic Codes.pdf
Using Caterpillar Monitoring System to Determine Diagnostic Codes.pdf
Visual Inspection.pdf
RENR2105 - Testing and Adjusting (966G Wheel Loader and 972G Wheel Loader Power Train).pdf
RENR2106 - Disassembly and Assembly (966G and 972G Wheel Loaders Power Train)
Axle Housing - Assemble.pdf
Axle Housing - Disassemble.pdf
Carrier Bearing (Drive Shaft) - Remove and Install.pdf
Differential and Bevel Gear - Install.pdf
Differential and Bevel Gear - Remove.pdf
Differential - Assemble.pdf
Differential - Disassemble.pdf
Differential Pinion - Assemble.pdf
Differential Pinion - Disassemble.pdf
Drive Shaft (Center) - Remove and Install.pdf
Drive Shaft (Front) - Remove and Install.pdf
Drive Shaft (Rear) - Remove and Install.pdf
Duo-Cone Conventional Seals - Install.pdf
Fixed Axle (Front) - Remove and Install.pdf
Flow Divider Valve (Axle Oil Cooler) - Remove and Install.pdf
Heat Exchanger (Axle Oil Cooler) - Remove and Install.pdf
Limited Slip Differential - Assemble.pdf
Limited Slip Differential - Disassemble.pdf
Modulating Valve (Transmission Clutch) - Assemble.pdf
Modulating Valve (Transmission Clutch) - Disassemble.pdf
Modulating Valve (Transmission Clutch) - Install.pdf
Modulating Valve (Transmission Clutch) - Remove.pdf
NoSPIN Differential - Assemble.pdf
NoSPIN Differential - Disassemble.pdf
Oscillating Axle (Rear) - Install.pdf
Oscillating Axle (Rear) - Remove.pdf
Output Transfer Gears - Assemble.pdf
Output Transfer Gears - Disassemble.pdf
Parking Brake Actuator - Remove and Install.pdf
Parking Brake - Remove and Install.pdf
Power Train Guard (Transmission) - Remove and Install.pdf
Relief Valve (Torque Converter Outlet) - Assemble.pdf
Relief Valve (Torque Converter Outlet) - Disassemble.pdf
Relief Valve (Torque Converter Outlet) - Install.pdf
Relief Valve (Torque Converter Outlet) - Remove.pdf
Relief Valve (Transmission Hydraulic Control) - Assemble.pdf
Relief Valve (Transmission Hydraulic Control) - Disassemble.pdf
Relief Valve (Transmission Hydraulic Control) - Install.pdf
Relief Valve (Transmission Hydraulic Control) - Remove.pdf
Service Brakes - Remove and Install.pdf
Steering Frame Lock - Separate and Connect.pdf
System Pressure - Release.pdf
Tire and Rim (Front) - Remove and Install.pdf
Tire and Rim (Rear) - Remove and Install.pdf
Torque Converter (Freewheel Stator) - Assemble.pdf
Torque Converter (Freewheel Stator) - Disassemble.pdf
Torque Converter from Transmission, Output Transfer Gears - Separate.pdf
Torque Converter to Transmission, Output Transfer Gears - Connect.pdf
Transmission from Output Transfer Gears - Separate.pdf
Transmission Oil Pump - Assemble.pdf
Transmission Oil Pump - Disassemble.pdf
Transmission Oil Pump - Install.pdf
Transmission Oil Pump - Remove.pdf
Transmission Planetary - Assemble.pdf
Transmission Planetary - Disassemble.pdf
Transmission to Output Transfer Gears - Connect.pdf
Trunnion Support (Oscillating Axle, Front) - Remove and Install.pdf
Trunnion Support (Oscillating Axle, Rear) - Remove and Install.pdf
RENR2106 - Disassembly and Assembly (966G and 972G Wheel Loaders Power Train).pdf
RENR2107 - Specifications (966G Wheel Loader and 972G Wheel Loader Steering System)
Articulated Hitch.pdf
Breaker Relief Valve.pdf
Check Valve (Steering Quad).pdf
Hydraulic Oil Tank 01_09_1998.pdf
Hydraulic Oil Tank.pdf
Liquid Level Switch (Hydraulic Tank).pdf
Pilot Valve (Steering).pdf
Piston Pump (Steering).pdf
Pressure and Flow Compensator Valve (Steering).pdf
Pressure Reducing Valve (Steering).pdf
Pressure Switch (Primary Steering Oil and Secondary Steering Oil).pdf
Relay (Secondary Steering Motor).pdf
Relief Valve (Pump Backup).pdf
Relief Valve (Steering Cylinder Crossover).pdf
Secondary Steering Pump and Electric Motor.pdf
Secondary Steering Valve.pdf
Steering Control.pdf
Steering Control Valve.pdf
Steering Cylinder.pdf
Steering Neutralizer Valve.pdf
Temperature Sender (Hydraulic Oil).pdf
RENR2107 - Specifications (966G Wheel Loader and 972G Wheel Loader Steering System).pdf
RENR2108 - Systems Operation (966G Wheel Loader and 972G Wheel Loader Steering System)
Check Valve (Steering Quad).pdf
General Information (Steering) - Command Control Steering.pdf
Monitoring System.pdf
Pilot Valve (Steering).pdf
Piston Pump (Steering).pdf
Secondary Steering Pump and Electric Motor.pdf
Secondary Steering System - Command Control Steering.pdf
Secondary Steering Valve.pdf
Steering Control Valve - Command Control Steering.pdf
RENR2108 - Systems Operation (966G Wheel Loader and 972G Wheel Loader Steering System).pdf
RENR2109 - Testing and Adjusting (966G Wheel Loader and 972G Wheel Loader Steering System)
Command Control Steering - Adjust.pdf
Hydraulic Oil Contamination - Test.pdf
Machine Preparation for Troubleshooting.pdf
Pilot Valve (Steering) Supply Pressure - Test and Adjust - Command Control Steering.pdf
Piston Pump (Steering) Margin Pressure - Test - Command Control Steering.pdf
Pressure and Flow Compensator Valve (Steering) - Adjust - Command Control Steering.pdf
Pump Flow - Test.pdf
Relief Valve (Pump Backup) - Test and Adjust - Command Control Steering.pdf
Steering Neutralizer Valve - Check and Adjust.pdf
Steering Pilot System Pressure - Test - Command Control Steering.pdf
Steering System Pressure (High Pressure Stall) - Test - Command Control Steering.pdf
Steering System Troubleshooting - Command Control Steering.pdf