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John Deere 344J 4WD Loader Operation & Test Service Manual TM2326 incl. 4045 Engine Wiring Diagrams PDF - MJODTM2326.zip

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This complete Operation and Test service manual, featuring full Electrical Wiring Diagrams, covers the John Deere 344J 4WD Loader (serial numbers prior to 22913). It delivers the same workshop-level guidance professionals rely on for maintaining, troubleshooting, and servicing the machine.


Contained within the John Deere 344J 4WD Loader Operation and Test workshop manual:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM2326 - John Deere 4WD Loader Model 344J Technical Manual - Operation and Test.PDF


TM2326 - John Deere 4WD Loader Model 344J Technical Manual - Operation and Test.EPUB


Total Pages: 530 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Technical Information Feedback Form


General Information


Safety Information


Operational Checkout Procedure


Operational Checkout Procedure


Engine


Theory of Operation


Diagnostic Information


Adjustments


Tests


Electrical System


System Information


System Diagrams


Sub-System Diagnostics


References


Tests and Adjustments


Power Train


Theory Of Operation


Diagnostic Information


Adjustments


Tests


Hydraulic System


Theory of Operation


Diagnostic Information


Adjustments


Test


Heating and Air Conditioning


Theory of Operation


Diagnostic Information


Tests


tm2326 - 344J Loader


Table of Contents


Foreword


Technical Information Feedback Form


Section 9000: General Information


Group 01: Safety Information


Recognize Safety Information


Follow Safety Instructions


Operate Only If Qualified


Wear Protective Equipment


Avoid Unauthorized Machine Modifications


Add Cab Guarding For Special Uses


Inspect Machine


Stay Clear of Moving Parts


Avoid High-Pressure Oils


Beware of Exhaust Fumes


Prevent Fires


Prevent Battery Explosions


Handle Chemical Products Safely


Dispose of Waste Properly


Prepare for Emergencies


Use Steps and Handholds Correctly


Start Only From Operator's Seat


Use and Maintain Seat Belt


Prevent Unintended Machine Movement


Avoid Work Site Hazards


Use Special Care When Operating Loader


Keep Riders Off Machine


Avoid Backover Accidents


Avoid Machine Tip Over


Operating on Slopes


Operating or Traveling On Public Roads


Inspect and Maintain ROPS


Add and Operate Attachments Safely


Park and Prepare For Service Safely


Service Cooling System Safely


Remove Paint Before Welding or Heating


Make Welding Repairs Safely


Drive Metal Pins Safely


Section 9005: Operational Checkout Procedure


Group 10: Operational Checkout Procedure


Operational Checkout


Section 9010: Engine


Group 05: Theory of Operation


POWERTECH 4.5 L (4045) John Deere Engines


Group 15: Diagnostic Information


Diagnose Observable Engine Symptoms


Group 20: Adjustments


JT05801 Clamp-On Electronic Tachometer Installation


Speed Control Linkage Adjustment


Engine Speed Test and Adjustment


Injection Pump Static Timing Adjustment


Group 25: Tests


JT05800 Digital Thermometer Installation


Air Intake System Leakage Test


Injection Pump Timing Test


Intake Manifold Pressure Test—Turbocharger Boost


Fuel Line Leakage Test


Section 9015: Electrical System


Group 05: System Information


Electrical Diagram Information


Component Identification Table


Fuse (Blade-Type) Color Codes


Group 10: System Diagrams


Fuse and Relay Specifications


System Functional Schematic, Wiring Diagrams, and Component Locations Master Legend


System Functional Section Legend


System Functional Schematic (Circuits SE1—SE3)


System Functional Schematic (Circuits SE4—SE6)


System Functional Schematic (Circuits SE7—SE9)


System Functional Schematic (Circuits SE10—SE12)


System Functional Schematic (Circuits SE13—SE15)


System Functional Schematic (Circuits SE16—SE18)


System Functional Schematic (Circuits SE19—SE21)


System Functional Schematic (Circuits SE22—SE24)


System Functional Schematic (Circuits SE25—SE27)


System Functional Schematic (Circuits SE28—SE30)


System Functional Schematic (Circuits SE31—SE33)


System Functional Schematic (Circuits SE34—SE35)


Batteries and Power Cables (W5) Component Location


Loader/Rear Frame Harness (W6) Component Location


Loader/Rear Frame Harness (W6) Wiring Diagram


Cab Main Harness (W7) Component Location


Cab Main Harness (W7) Wiring Diagram


Cab Roof Harness (W8) Component Location


Cab Roof Harness (W8) Wiring Diagram


Rear Lights Harness (W9) Component Location


Rear Lights Harness (W9) Wiring Diagram


Air Conditioning Thermostat and Blower Harness (W10) Component Location


Air Conditioning Thermostat and Blower Harness (W10) Wiring Diagram


Air Conditioning Harness (W11) Component Location


Air Conditioning Harness (W11) Wiring Diagram


Fourth Function Harness (W12) Component Location


Fourth Function Harness (W12) Wiring Diagram


Ride Control Harness (W13) Component Location


Ride Control Harness (W13) Wiring Diagram


Group 15: Sub-System Diagnostics


Power Circuit Theory of Operation


Start Circuit Theory of Operation


Charge and Start Release Circuits Theory of Operation


Forward, Reverse, and Back-Up Alarm Circuits Theory of Operation


Park Brake Release Circuit Theory of Operation


Differential Lock Circuit Theory of Operation


Cooling Fan Drive Circuit Theory of Operation


Chassis Control Unit and Input/Output Circuits Theory of Operation


Secondary Steering Circuit Theory of Operation


Quick Disconnect Circuit Theory of Operation


Group 20: References


POWERTECH 4.5 L (4045) John Deere Engines


Diagnostic Trouble Codes Quick Reference List


Diagnostic Trouble Code Diagnostics


Controller Payload Download


Controller Payload Update


Chassis Control Unit (CCU) Configuration Test


Electrical Component Specifications


Monitor Display Remove and Install


Chassis Control Unit Remove and Install


Ground Speed Sensor Install


Servicing Connectors


Group 25: Tests and Adjustments


Return-to-Dig Adjustment


Section 9020: Power Train


Group 05: Theory Of Operation


Power Train Description


Hydrostatic Transmission Operation—Neutral


Hydrostatic Transmission Operation—Forward (Low Speed)


Hydrostatic Transmission Operation—Forward (High Speed)


Hydrostatic Transmission Operation—Reverse (Low Speed)


Hydrostatic Pump Operation


Hydrostatic Pump Swash Plate Operation


Hydrostatic Pump Control Operation—Reverse (Engine Speed at Less than Fast Idle)


Hydrostatic Pump Control Operation—Forward (Engine Speed at Fast Idle)


High Pressure Relief Valve Operation


Hydrostatic Motor Operation—Neutral


Hydrostatic Motor Operation—Reverse (Low Speed)


Hydrostatic Motor Operation—Forward (High Speed)


Inching Valve Operation


Brake Valve Operation


Service and Park Brake Operation


Park Brake Release Solenoid Valve Operation


Park Brake, Service Brake, and Differential Lock Operation


Cooling Fan Pump and Motor Circuit Operation


Group 15: Diagnostic Information


Diagnose Hydrostatic Transmission Malfunctions


Diagnose Differential and Axle Malfunctions


Diagnose Driveline Malfunctions


Diagnose Park Brake Malfunctions


Diagnose Service Brake Malfunctions


Diagnose Hydraulic Cooling Fan Malfunctions


Hydraulic Circuit Symbols


Power Train Component Location


Service and Park Brake System Component Location


Hydrostatic Transmission Schematic


Service and Park Brake System Schematic


Group 20: Adjustments


Hydrostatic Pump Servo Piston Neutral Adjustment


Hydrostatic Motor Minimum Displacement Adjustment


Brake / Inching Pedal Linkage Adjustment


Group 25: Tests


Before Performing Hydrostatic Transmission Tests


Neutral Charge Relief Valve Pressure Test and Adjustment


Hydrostatic Motor Begin Regulation of Displacement Control Valve Test and Adjustment


Hydrostatic Pump Begin Regulation Test and Adjustment


Hydrostatic Pump Performance (Timing) Test and Adjustment


High Pressure Relief Valve Test and Adjustment


Hydrostatic Pump Pressure Override (POR) Valve Pressure Test and Adjustment


Hydrostatic Pump Isolation Procedure


Directional Control Valve Spool Leakage Test


Hydrostatic Adjusting Screws (With Tamper-Proof Caps)


Park Brake Release Pressure Test


Cooling Fan Motor RPM Test


Cooling Fan System Pressure and Pump Flow Test


Section 9025: Hydraulic System


Group 05: Theory of Operation


Main Hydraulic System Operation


Main Hydraulic Pump Operation


Steering Circuit Operation


Steering Valve Operation


Steering Cylinder Relief Valve Operation


Secondary Steering System Operation


Loader Control Valve Operation


Loader Circuit Relief Valve Operation


Ride Control Valve Operation


Pilot Control Valve Operation


Pilot Lockout Solenoid Valve Operation


Group 15: Diagnostic Information


Diagnose Hydraulic System Malfunctions


Hydraulic Circuit Symbols


Loader System Component Location


Loader Auxiliary Systems Component Location


Steering System Component Location


Loader System Schematic


Steering System Schematic


Group 20: Adjustments


Steering Alignment Adjustment


Ride Control Accumulator Check and Charge Procedure


Group 25: Test


Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy


Hydraulic Oil Warm-Up Procedure


Main Hydraulic Pump Flow Test


Orbital Steering System Relief Pressure Test


Steering Cylinder Leakage Test


Secondary Steering Pump Relief Valve Pressure Test


Secondary Steering Primary Check Valve Leakage Test


Secondary Steering Check Valve Leakage Test


Loader System / Load Sense Relief Valve Pressure Test


Loader Circuit Relief Valve Pressure Test


Ride Control System Relief Valve Pressure Test


Loader Cylinder Drift Test


Boom and Bucket Cylinder Leakage Test


Pilot Control Valve Pressure Test


Section 9031: Heating and Air Conditioning


Group 05: Theory of Operation


Air Conditioning System Cycle of Operation


Group 15: Diagnostic Information


Diagnose Air Conditioning System Malfunctions


Diagnose Heater System Malfunctions


Air Conditioner and Heater Component Location


Group 25: Tests


Refrigerant Cautions and Proper Handling


Air Conditioner and Heater Operational Checks


Refrigerant Leak Test


Air Conditioner Compressor Clutch Test


Air Conditioner High/Low Pressure Switch Test


AC Thermostat Switch Test


R134a Air Conditioning System Test


Operating Pressure Diagnostic Chart


John Deere 4WD Loader Model 344J Operation and Test Service Manual (TM2326)

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