John Deere 5070M 5080M 5090M 5100M Tractor Diagnostics & Tests Service Manual Electrical Wiring Diagrams PDF (TM401919) - MJODTM401919.zip
John Deere Tractors 5070M, 5080M, 5090M, 5100M Diagnostic & Testing Repair Manual (TM401919)
TM401919 — John Deere Tractor 5070M, 5080M, 5090M, 5100M Workshop Manual (Diagnosis and Testing).pdf
Complete Diagnostic & Tests service manual with Electrical Wiring Diagrams for John Deere Tractor 5090M, 5100M, 5070M, 5080M (European Models, 2WD/MFWD), with all the shop information to maintain, test, repair, service like professional mechanics.
John Deere Tractors 5090M, 5100M, 5070M, 5080M workshop Diagnosis & Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 2,335 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Diagnostics
CCU Code Diagnostics
HCU Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Electrical System
Electronic Control Units
Transmission
Steering and Brakes
System Diagnostics
Electronic Control Units
Drive Systems
Engines
General Information
Operational Checks
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Electrical System
Starting Motor and Charging Circuit
Fuel Pump and Fuel Preheater
Electrical Starting Aid
ICC Control Unit
Horn
Operator's Seat and Cigarette Lighter
Lights
Worklights
Radio, Dome Light and Console Light
Air-Conditioning System and Fan
Windshield Wiper and Washer
Rear Window Wiper and Washer
Beacon Light
3-Terminal Socket (ECE) and Connector for Accessories
Hazard Warning and Turn Signal Lights
Brake Lights
Front PTO
Signal Socket and Service Socket
7-Terminal Socket (ECE)
CAN BUS Terminating Resistor
EHC Control Unit (CCU, PTR, HCU)
Prewiring for GreenStar
Front Loader
Component Information - Connectors and Contacts
Component Information - Connectors (X001 to X249)
Component Information - Connectors (X250 to X499)
Component Information - Connectors (X500 to X749)
Component Information - Connectors (X750 to X999)
Component Information - Connectors (X1000 to X1249)
Component Information - Connectors (XGND)
Component Information - Wiring Harnesses
Component Information - Electrical Parts/Components
Component Information - Electrical Parts/Components (Actuators)
Component Information - Electrical Parts/Components (Sensors/Switches/Potentiometers)
Component Information - Electrical Parts/Components (Fuses/Relays/Diodes)
Component Information - Electrical Parts/Components (Headlamps/Lights)
Component Information - Electrical Parts/Components (Other)
Component Information - Ground Connections
Component Information - CAN BUS System
Control Units
General References
Interactive Tests
Interactive Calibrations
Information on How to Reprogram Control Units
Data BUS Systems
CCU Control Software
HCU Control Software
ICC Control Unit
PTR Control Software
Transmission
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Drive Systems
Operational Checks
Tests and Adjustments
Front-Wheel Drive
Differential
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Preliminary and Operational Checks
Tests and Adjustments
Hydrostatic Steering System
Brakes
Rear-Wheel Brake
Park Brake
Air Brakes
Hydraulic Trailer Brake
Hydraulic System
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Hydraulic System - Install Test Equipment
Operator's Cab
Operational Checks
Tests and Adjustments
Heating and Ventilation
Air-Conditioning System
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
TABLE OF CONTENTS (Expanded View)
210 - General Information
05 - Safety
Avoid Eye Contact With Radar
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Handle Fluids Safely—Avoid Fires
Illuminate Work Area Safely
”Important” Information
Keep ROPS Installed Properly
Live With Safety
”Note” Information
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Prevent Machine Runaway
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Safety Information - Air Brake System
Safety Information
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Safety Measures on Electronic Control Units
Service Cooling System Safely
Service Front-Wheel Drive Tractor Safely
Service Machines Safely
Service Tires Safely
Support Machine Properly
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
10 - General References
General Information - Country Version
General Information - Electrical System, Component Identification Table
General Information - Electrical System, Electrical Circuit Malfunctions
General Information - Electrical System, How to Read a Diagnostic Schematic
General Information - Electrical System, Lead Numbers and Color Codes
General Information - Electrical System, Seven-Step Test Procedure
General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams
General Information - Electrical System, Troubleshooting Unsolved Problems
General Information - Electrical System, Visual Check
General Information - Electrical System, Worksheet for Circuit _ Harness Test
General Information - General References, Summary of References
General Information - Hydraulic System Inch Fittings, Torque Values
General Information - Hydraulic System Metric Fittings, Torque Values
General Information - Hydraulic System, Symbols in Circuit Diagrams
General Information - Inch Bolt and Cap Screws, Torque Values
General Information - Metric Bolt and Cap Screws, Torque Values
General Information - Transmission and Hydraulic System, Introductory Checks
211 - Diagnostic Trouble Codes
CCU
CCU 000100.01 — Engine Oil Pressure Switch, Engine Oil Pressure Very Low
CCU 000100.04 — Engine Oil Pressure Switch, Open Circuit
CCU 000110.00 — Coolant Temperature Sensor, Temperature Very High
CCU 000110.03 — Coolant Temperature Sensor, Voltage Out of Range High
CCU 000110.04 — Coolant Temperature Sensor, Voltage Out of Range Low
CCU 000110.16 — Coolant Temperature Sensor, Temperature High
CCU 000237.02 — VIN Information, Mismatch
CCU 000237.14 — VIN Information, System De-Activated
CCU 000237.31 — VIN Information, Incorrect
CCU 000569.05 — Differential Lock Solenoid Valve, Fault
CCU 000628.02 — Control Unit Internal Fault
CCU 000629.12 — Control Unit Fault
CCU 000630.14 — Rear PTO Speed Out of Range
CCU 000676.03 — Inlet Air Heater Relay Not Activated, Current Present
CCU 000676.05 — Inlet Air Heater Relay Activated, No Current Present
CCU 001638.00 — Transmission Oil Temperature Very High
CCU 001638.03 — Transmission Oil Temperature Sensor, Voltage Too High
CCU 001638.04 — Transmission Oil Temperature Sensor, Voltage Too Low
CCU 001638.16 — Transmission Oil Temperature High
CCU 001883.00 — Rear PTO Speed Too High
CCU 001883.01 — Rear PTO Speed Too Low
CCU 002818.31 — Operator Presence Switch Not Activated
CCU 003509.03 — 5-volt Supply Voltage of Sensors, Voltage Too High
CCU 003509.04 — 5-volt Supply Voltage of Sensors, Voltage Too Low
CCU 523839.02 — Switch for Park Brake Indicator Light, Fault
CCU 523907.02 — Rear PTO Preselector Switch, Fault
CCU 523908.02 — Switches for Remote Control of Rear PTO (Right and Left), Fault
CCU 524016.04 — ELX Supply Voltage Too Low
CCU 524037.02 — Front-Wheel Drive Switch, Fault
CCU 524223.03 — Differential Lock Switch, Fault
CCU 524224.14 — Rear PTO Switch, Fault
CCU 524235.05 — Front-Wheel Drive Solenoid Valve, Circuit Fault
CCU 524252.05 — Rear PTO Solenoid Valve, Circuit Fault
CCU 524255.31 — INFORMATION FOR OPERATOR Rear PTO Preselector Switch is Activated
CCU 600006.31 — Diagnostic Trouble Code Not Known
HCU
HCU 000190.02 — Engine Speed Too Low During Calibration
HCU 000629.12 — Control Unit Fault
HCU 000630.13 — Error During Hitch Calibration
HCU 001638.02 — Transmission Oil Temperature Too Low During Calibration
HCU 001873.02 — Hitch Position Sensor, Circuit Fault During Calibration
HCU 001873.03 — Hitch Position Sensor, Voltage Too High
HCU 001873.04 — Hitch Position Sensor, Voltage Too Low
HCU 001873.11 — Hitch Position Sensor, Fault During Calibration
HCU 001873.13 — Hitch Position Sensor, Fault During Calibration
HCU 001881.03 — Draft Sensor, Voltage Too High
HCU 001881.04 — Draft Sensor, Voltage Too Low
HCU 001881.13 — Draft Sensor, Fault During Calibration
HCU 003509.03 — 5-volt Supply Voltage of Sensors, Voltage Too High
HCU 003509.04 — 5-volt Supply Voltage of Sensors, Voltage Too Low
HCU 521000.02 — Switch for Remote Control of Hitch (Left or Right), Circuit Fault
HCU 521000.31 — Switch for Remote Control of Hitch (Left or Right), Fault
HCU 521001.02 — Solenoid Valve for Raising (Hitch), Current Too High During Calibration
HCU 521001.05 — Solenoid Valve for Raising (Hitch), Current Too Low
HCU 521001.06 — Solenoid Valve for Raising (Hitch), Current Too High
HCU 521001.07 — Solenoid Valve for Raising (Hitch), Fault During Calibration
HCU 521001.11 — Solenoid Valve for Raising (Hitch), Fault During Calibration
HCU 521001.13 — Solenoid Valve for Raising (Hitch), Fault During Calibration
HCU 521002.05 — Solenoid Valve for Lowering (Hitch), Current Too Low
HCU 521002.06 — Solenoid Valve for Lowering (Hitch), Current Too High
HCU 521002.07 — Solenoid Valve for Lowering (Hitch), Fault During Calibration
HCU 521002.11 — Solenoid Valve for Lowering (Hitch), Fault During Calibration
HCU 521002.13 — Solenoid Valve for Lowering (Hitch), Fault During Calibration
HCU 523832.03 — Rate-of-Drop Potentiometer, Voltage Too High
HCU 523832.04 — Rate-of-Drop Potentiometer, Voltage Too Low
HCU 523832.13 — Rate-of-Drop Potentiometer, Fault During Calibration
HCU 523833.03 — Raise Limit Potentiometer, Voltage Too High
HCU 523833.04 — Raise Limit Potentiometer, Voltage Too Low
HCU 523833.13 — Raise Limit Potentiometer, Fault During Calibration
HCU 523834.03 — Depth-Setting Potentiometer, Voltage Too High
HCU 523834.04 — Depth-Setting Potentiometer, Voltage Too Low
HCU 523834.13 — Depth-Setting Potentiometer, Fault During Calibration
HCU 523842.03 — Potentiometer for Hitch Control Sensitivity, Voltage Too High
HCU 523842.04 — Potentiometer for Hitch Control Sensitivity, Voltage Too Low
HCU 523843.02 — Quick Raise _ Lower Switch, Circuit Fault
HCU 523910.02 — Control Unit Fault
HCU 523950.13 — Hitch Position Sensor, Fault During Calibration
HCU 523952.31 — Hitch De-activated _ Not Available
HCU 524016.04 — ELX Supply Voltage Too Low
HCU 600006.31 — Diagnostic Trouble Code Not Known
ICC
ICC 000107.00 — Engine Air Cleaner Restricted
ICC 000167.04 — D+ Voltage Too Low
ICC 000237.02 — VIN Information, Mismatch
ICC 000237.31 — VIN Information, Incorrect
ICC 000628.12 — Control Unit Internal Fault
ICC 000630.02 — Control Unit Internal Fault
ICC 600006.31 — Diagnostic Trouble Code Not Known
PTR
PTR 000084.07 — Wheel Speed Detected During Calibration of Transmission
PTR 000158.01 — Control Unit, Supply Voltage Too Low
PTR 000162.02 — Hi _ Lo Switch, Fault
PTR 000162.31 — Hi _ Lo Switch, Fault
PTR 000168.01 — Control Unit, Supply Voltage Too Low
PTR 000190.18 — Engine Speed Sensor, Speed Too Low
PTR 000191.00 — Transmission Speed Sensor, Speed Too High During Calibration
PTR 000191.17 — Transmission Speed Too Low
PTR 000598.02 — Clutch Pedal Switch, Fault
PTR 000598.04 — Clutch Pedal Switch, Voltage Too Low
PTR 000628.02 — Control Unit Internal Fault
PTR 000629.12 — Control Unit Fault
PTR 000630.14 — Transmission Calibration Values Out of Range
PTR 000734.05 — Forward Solenoid Valve, Fault
PTR 000735.05 — Reverse Solenoid Valve, Fault
PTR 000736.05 — Fast Forward Solenoid Valve, Fault
PTR 000752.03 — Potentiometer for PowerShuttle Transmission, Input Voltage Too High
PTR 000752.04 — Potentiometer for PowerShuttle Transmission, Input Voltage Too Low
PTR 001504.10 — Operator Presence Switch Closed Too Long
PTR 002820.31 — Direction of Travel Selected Although Operator Not Present
PTR 002825.07 — Reverse Drive Lever Not in Neutral with Park Lock Engaged
PTR 003509.03 — 5-volt Supply Voltage of Sensors, Voltage Too High
PTR 003509.04 — 5-volt Supply Voltage of Sensors, Voltage Too Low
PTR 522454.03 — Creeper Sensor, Voltage Too High
PTR 522454.04 — Creeper Sensor, Voltage Too Low
PTR 522454.31 — Creeper Engaged, Fault