John Deere 5083EN 5093EN 5101EN Tractor Service Repair Manual TM112719 Tier 2 Stage II Tier 3 Stage IIIA PDF - MJODTM112719.zip

Full workshop repair and service manual covering John Deere Tractor models 5083EN, 5093EN, and 5101EN (PIN prefix LV, October 2012, USA Models), offering dealer-level guidance to keep, fix, and service these machines the way professional technicians do.

The John Deere Tractors 5083EN, 5093EN, 5101ENE workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm112719 - 5083EN, 5093EN, and 5101EN (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.pdf

tm112719 - 5083EN, 5093EN, and 5101EN (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.epub

Total Pages: 1,115 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications

Fuel and Lubricants

Serial Number Locations

Features and Accessories

Engine Repair

Engine

Cooling System

Fuel and Air Repair

Fuel System

Air Intake System

Speed Control Linkage

Electrical Repair

Battery, Starter and Alternator

Electrical System Components

Wiring Harness

Power Train Repair

Clutch Housing

Clutch Assembly-PowrReverser™ Transmission

PowrReverser™

PowrReverser™ Transmission

Creeper Assembly

Drive System

Differential

Mechanical Front Wheel Drive

Rear PTO Drive Shaft

Final Drives

Steering and Brake Repair

Steering Repair

Brake Repair

Hydraulic Repair

Hydraulic Pump and Filter

Hydraulic Oil Cooler

Rockshaft

Selective Control Valve

Hydraulic Mid-Mount Control Valve

Miscellaneous Repair

Front Axle-2WD

Wheels

3-Point Hitch

Fenders

Hood

Operator Station Repair

Seat and Support

Control Console and Panel

ROLL-GARD™

Rear Bar

Cab Components

Air Conditioning System

Heating System

Dealer Fabricated Tools

Dealer Fabricated Tools

tm112719 - 5083EN, 5093EN, and 5101EN (Tier 2/Stage II and Tier 3/Stage IIIA) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: General Specifications

Regions and Country Versions

Machine Specifications 5083EN, 5093EN, and 5101EN

Machine Dimensions (Straddle Mount)

Machine Dimensions (Cab)

Repair Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 20: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Filling Fuel Tank

Diesel Engine Break-In Oil

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission-Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Grease (Specific Application)

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features—Straddle Mount

Standard Features—Cab

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine (Tier 2)

Remove Engine (Tier 3)

Install Engine (Tier 2)

Install Engine (Tier 3)

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use Component Technical Manual

Remove and Install Coolant Recovery Tank (Tier 2)

Remove and Install Coolant Recovery Tank (Tier 3)

Remove and Inspect Radiator (Tier 2)

Remove and Inspect Radiator (Tier 3)

Install Radiator (Tier 2)

Install Radiator (Tier 3)

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel and Air Repair

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Remove, Inspect and Install Fuel Tank—Straddle Mount

Remove, Inspect, and Install Fuel Tanks—Cab Tractors

Replace Fuel Filter

Remove and Install Fuel Transfer Pump

Remove and Install Fuel Filter/Primer Pump Assembly

Remove, Inspect and Install Fuel Cooler (Tier 3)

Group 10: Air Intake System

Turbocharger Repair

Specifications

Remove, Inspect, and Install Air Cleaner Elements (Tier 2)

Remove, Inspect and Install Air Cleaner Elements (Tier 3)

Remove and Install Air Cleaner (Tier 2)

Remove and Install Air Cleaner (Tier 3)

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Remove, Inspect and Install Charge Air Cooler (CAC) (Tier 3)

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—Straddle Mount

Inspect and Repair Speed Control Linkage—Cab Tractors

Inspect and Repair Speed Control Linkage—PTO

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery (Tier 2)

Remove and Install Battery (Tier 3)

Remove and Install Starter

Replace Alternator/Regulator (Tier 2)

Replace Alternator/Regulator (Tier 3)

Group 10: Electrical System Components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor (Tier 2)

Replace Engine Speed Sensor (Tier 3)

Replace Engine Oil Pressure Switch

Replace Key Switch—Straddle Mount

Replace Key Switch—Cab Tractors

Replace Light Switch

Replace Turn Signal Switch

Replace Instrument Panel

Program Instrument Cluster

Replace Rear PTO Switch—Straddle Mount

Replace Rear PTO Switch—Cab Tractors

Replace Rear PTO Switch

Replace Rockshaft Control Module

Replace Load Depth Control

Replace Fuel Level Sender—Straddle Mount

Replace Fuel Level Sender—Cab Tractors

Replace Front Wiper/Washer Control Switch

Replace Wiper Motor—Tractor with Cab

Replace Blower Control Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Seat Switch—Cab Tractors

Replace Load Center Panel—Cab Tractors

Replace VEC Load Center—Straddle Mount

Replace Electro-Hydraulic Control Unit—Cab Tractors

Replace Hitch Solenoids—Cab Tractors

Replace Countershaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Rear PTO Sensor

Replace Hitch Draft Sensor

Replace Hitch Position Sensor

Replace Electro-Hydraulic Directional Reverser

Replace Park Switch

Replace Speed Lever Neutral Switch—PR Transmission—OOS Tractors

Replace Speed Lever Neutral Switch—PR Transmission—Cab Tractors

Replace Brake Pedal Switch

Replace Hi/Lo Shifter Switch

Replace External Raise/Lower Switch

Replace Clutch Enable Solenoid

Replace Trans Forward Solenoid

Replace Trans Reverse Solenoid

Replace High Solenoid ( -Jan, 2013)

Replace Rear PTO Solenoid—Electro-Hydraulic PTO

Replace MFWD Solenoid

Replace MFWD Switch

Replace Speakers

Group 15: Wiring Harness

Service Equipment and Tools

Service Parts Kits

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK Connectors

Replace Headlight Wiring Harness (Tier 2)

Replace Headlight Wiring Harness (Tier 3)

Replace Fused Power Wiring Harness

Replace Front Wiring Harness (Tier 2)

Replace Front Wiring Harness (Tier 3)

Replace Rear Electrical Harness—Straddle Mount ( -Jan 2012)

Replace Rear Electrical Harness—Straddle Mount (Jan 2012- )

Replace Rear Wiring Harness—Cab Tractors ( -Jan 2013)

Replace Rear Wiring Harness—Cab Tractors (Jan 2013- )

Replace Console Wiring Harness—Cab Tractors

Replace Cab Roof and HVAC Wiring Harnesses

Section 50: Power Train Repair

Group 05: Clutch Housing

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing—Straddle Mount