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Caterpillar 316E Excavator Workshop Repair Service Manual PDF with Electrical Wiring Diagrams, 312E 318E Troubleshooting - MCATEX316E.zip

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A full workshop service and repair guide for the Caterpillar 316E Excavator, complete with electrical wiring schematics, supplying every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way trained technicians do.


Inside the Caterpillar 316E Excavator workshop service repair manual, you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


KENR5862 - Schematic (316E Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control).pdf


KENR5863 - Schematic (316E Excavator Hydraulic System - Attachment - Boom Lowering Control Valve).pdf


KENR5864 - Schematic (316E Excavator Hydraulic System - Attachment - Stick Lowering Control Valve).pdf


KENR5866 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control).pdf


KENR5867 - Schematic (316E Excavator Hydraulic System - Attachment - Fine Swing).pdf


KENR5869 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control (Auxiliary Ready)).pdf


KENR5870 - Schematic (316E Excavator Hydraulic System - Attachment - Two-Way _ One Pump).pdf


KENR5871 - Schematic (316E Excavator Hydraulic System - Attachment - Medium Pressure).pdf


KENR5873 - Schematic (316E Excavator Hydraulic System - Attachment - Alternate Control Pattern (Two-Way)).pdf


KENR8207 - Troubleshooting (312E, 316E and 318E Excavators).pdf


KENR9673 - Specifications (316E Excavator Machine System).pdf


KENR9674 - Systems Operation (316E Excavator Systems).pdf


KENR9675 - Testing and Adjusting (316E Excavator Systems).pdf


KENR9676 - Schematic (316E Excavator Hydraulic System).pdf


KENR9677 - Schematic (316E Excavator Electrical System; Cab; Chassis; Accugrade; Product Link).pdf


KENR9853 - Disassembly and Assembly (316E Excavator C4.4 Engine Supplement).pdf


KENR9854 - Disassembly and Assembly (316E Excavator Machine Systems).pdf


UENR0413 - Schematic (316E Excavator Hydraulic System - Attachment - Quick Coupler).pdf


PRODUCT DETAILS:


Total Pages: 2,032 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


KENR8207 - Troubleshooting (312E; 316E and 318E Excavators)...3


Alarm - Test...4


CAN Data Link - Test...9


Connector Contact Description...19


Connector Locations...24


Determining Diagnostic Trouble Codes...25


Diagnostic Capabilities...34


Diagnostic Trouble Codes...38


ECM - Configure...48


ECM - Replace...50


ECM Software - Install...52


Electrical Connector - Inspect...54


Electrical Power Supply - Test...61


Emerging Symptom Information...65


Event Codes...68


General Information...73


Indicator Lamp - Test...75


Relay - Test...79


Sensor Signal (Analog, Active) - Test...84


Sensor Signal (Analog, Passive) - Test...93


Sensor Signal (PWM) - Test...97


Sensor Supply - Test...109


Service Tools...115


Solenoid Valve - Test...118


Switch Circuits - Test...128


Symptom Troubleshooting...133


System Schematic...135


Window Wiper Delay - Test...139


Wiring Harness (Open Circuit) - Test...144


Wiring Harness (Short Circuit) - Test...145


KENR9854 - Disassembly and Assembly (316E Excavator Machine Systems)...147


Duo-Cone Conventional Seals...151


System Pressure - Release...162


Bucket...163


Bucket Linkage...168


Bucket Linkage Bearings and Seals...179


Bucket Cylinder - Lines...185


Bucket Cylinder...187


Solenoid Valve (Quick Coupler)...193


Load Control Valve (Stick Cylinder)...194


Auxiliary Hydraulic Lines...197


Stick Lines...202


Stick Cylinder...204


Stick Cylinder - Stick Lowering Control Valve...210


Stick Cylinder - Lines...212


Stick...214


Stick Bearings and Seals...222


Load Control Valve (Boom Cylinder)...227


Boom Lines...230


Boom Cylinder...231


Boom Cylinder - Lines...239


Boom...241


Boom Bearings and Seals...248


Front Lines...251


Grease Lines...255


Upper Frame and Undercarriage Frame...259


Window Wiper Motor - Lower...293


Window Wiper Motor - Front; Upper...297


Cab...299


Counterweight...308


Handrail...312


Fuel Tank...314


Check Valve (Cooler Bypass)...322


Hydraulic Lockout Control...324


Seat...326


Seat Support...328


Seat Suspension...329


Heating and Air Conditioning...331


Refrigerant Receiver-Dryer...335


Actuator Motor (Air Distributor)...338


Control Module (Automatic Temperature Control Unit)...340


Track Carrier Roller...343


Track Roller...348


Track - Press Fit Master Pin...356


Front Idler and Recoil Spring...364


Recoil Spring...371


Hydraulic Track Adjusters...381


Sprocket...385


Travel Motor Lines...389


Travel Motor...391


Counterbalance Valve (Travel)...417


Final Drive...421


Swivel...455


Swing Cushion Valve...464


Swing Motor...466


Swing Drive...492


Swing Gear and Bearing...508


Pilot Valve - Stick...518


Oil Filter (Hydraulic) - Case Drain...520


Oil Filter (Hydraulic; Return)...522


Hydraulic Tank...524


Relief Valve (Pilot)...536


Gear Pump (Pilot)...538


Pump Lines (Main)...540


Main Hydraulic Pump...542


Auxiliary Pilot Valve (Straight Travel)...568


Selector Valve (Alternate Pattern Control)...574


Pilot Valve (Joystick)...577


Control Manifold (Pilot Oil) - Hydraulic Lockout; Swing Brake; Travel...583


Pilot Valve (Travel)...587


Accumulator...590


Pilot Lines...593


Main Control Valve...595


Solenoid Valve...653


Solenoid Valve - Straight Travel...655


Solenoid Valve - Work Tool; 4-Function...656


Solenoid Valve - System 16; 1-Way; 2-Pump...657


Pump Head (Main)...658


Pump Coupling...662


Relief Valve (Main)...664


Relief Valve (Line)...665


Manifold and Reducing Valve (Pilot Oil)...667


Excavator Pins (Boom and Boom Cylinder)...669


Hydraulic Cylinder...671


Bucket Adjuster...673


Hydraulic Tank Mounting...675


Hydraulic Tank and Filter...676


Hydraulic Oil Cooler Lines...678


Pressure Reducing Valve (Boom Priority)...680


Shuttle Valve (Pilot Lines)...682


Handle Control (Travel)...684


Relief Valve (Crossover)...686


Control Valve - Variable Adjustable Boom...688


Quick Coupler...690


Shuttle Valve (Pump Flow Control)...692


Pump Control Valve...693


Air Conditioner Lines...695


Selector Valve (Control Pattern Change)...698


Joystick Control...700


Hydraulic Pedal Control - Auxiliary...702


Hydraulic Pedal Control - Straight Travel...705


Rollover Protective Structure (ROPS) Mounting...708


Vandalism Guard...709


KENR9853 - Disassembly and Assembly (316E Excavator C4.4 Engine Supplement)...710


System Pressure - Release...712


Battery...713


Alternator...715


Electric Starting Motor...719


Air Cleaner...722


Refrigerant Compressor...725


Refrigerant Condenser...728


Belt Tensioner...731


Fan...733


Water Pump...736


Aftercooler...745


Radiator...748


Hydraulic Oil Cooler...751


Cooling System Package (Radiator; Hydraulic Oil Cooler; and Aftercooler...753


Crankshaft Front Seal...761


Crankshaft Vibration Damper and Pulley...766


Oil Pan - Aluminum and Pressed Steel Oil Pans...769


Engine Oil Pump...785


Fuel Injection Pump...793


Fuel Filter and Base...803


Water Separator and Fuel Priming Pump...806


Fuel Cooler...810


Engine Oil Cooler...812


Water Temperature Regulator...820


Engine Oil Filter and Oil Filter Base...823


Engine Electronic Control...826


Turbocharger...845


Fuel Manifold...852


Diesel Particulate Filter...857


Soot Antenna...861


Soot Sensor...863


Temperature Sensor (DPF)...865


Pressure Sensor (DPF) - Clean Emissions Module...868


Exhaust Elbow...872


Clean Emissions Module...875


Hood...878


Engine Front Mount...881


Engine Rear Mount...883


Engine...885


KENR9677 - Schematic (316E Excavator Electrical System; Cab; Chassis; Accugrade; Product Link)...897


Features...897


Cover page...898


Information...0


Component Tables...0


Volume 1 - Cab...899


Volume 2 - Chassis...900


Connector Tables...0


Volume 1 - Cab...901


Volume 2 - Chassis...902


CID MID FMI Tables...0


Volume 1 - Cab...903


Volume 2 - Chassis...904


Standard Electrical...905


Schematic...0


Voumel 1 - Cab...906


Volume 2 - Chassis...907


Machine Views...0


Cab Frame View...908


Cab LH View...909


Cab Floor view...910


Cab Controls View...911


Cab RH Console View...912


ROPS Harness View...913


Battery Room View...914


Pump Room View...915


Pilot Manifold View...916


Control Valve View...917


Refueling and Fine Swing...918


Harnesses AT, HH, HA...919


Tool 10 with Hammer...920


Tool 20, 21, 25 and Medium Circuit...921


Accugrade and Product Link...922


WAVS Camera View...923


Engine View...924


CEM View...925


Horns View...926


KENR5862 - Schematic (316E Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control)...927


Main...928


Features...928


Cover Page...929


Information...0


Component Location...930


Tap Location...931


Fluid Power Symbols...932


Electrical Symbols...933


Schematic...934


Machine Views...0


Machine Component Locations...935


Main Hydraulic Pump and Tank...936


Work Tool Control (Front View)...937


Collage...938


KENR5863 - Schematic (316E Excavator Hydraulic System - Attachment - Boom Lowering Control Valve)...953


Main...954


Features...954


Cover Page...955


Information...0


Component Location...956


Tap Location...957


Fluid Power Symbols...958


Electrical Symbols...959


Schematic...960


Machine Views...0


Machine Component Locations...961


Boom Cylinder...962


Main Hydraulic Pump and Tank...963


Main Control Valve...964


Work Tool Control (Front View)...965


Collage...966


KENR5864 - Schematic (316E Excavator Hydraulic System - Attachment - Stick Lowering Control Valve)...981


Main...982


Features...982


Cover Page...983


Information...0


Component Location...984


Tap Location...985


Fluid Power Symbols...986


Electrical Symbols...987


Schematic...988


Machine Views...0


Machine Component Location...989


Boom Cylinder...990


Main Conrtrol Valve...991


Main Hydraulic Pump and Tank...992


Stick Cylinder...993


Work Tool Control...994


Collage...995


KENR5866 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control)...1010


Main...1011


Features...1011


Cover Page...1012


Information...0


Component Location...1013


Tap Location...1014

You will get the following files:
  • TXT (507B)
  • URL-LINK (507B)