John Deere 4045 PowerTech OEM Diesel Engine Component Technical Manual CTM114619 incl. Level 23 ECU Wiring Diagrams PDF - MJODCTM114619.zip
A Component Technical Manual complete with electrical wiring schematics for John Deere 4045 PowerTech OEM diesel engines rated under 130kW (174 hp) on the Interim Tier 4 / Stage III B platform, containing the full workshop data professionals rely on for servicing, troubleshooting, fixing, and overhauling these units.
Inside the John Deere 4045 PowerTech OEM Diesel Engines Below 130kW workshop service & repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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MAIN SECTIONS
01 - GENERAL INFORMATION
02 - REPAIR & ADJUSTMENTS
03 - THEORY OF OPERATION
04 - DIAGNOSTICS
05 - TOOLS & OTHER MATERIALS
06 - SPECIFICATIONS
Total Pages: 3,879 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS - Expanded View
01 - GENERAL INFORMATION
00 - Safety
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Avoid Hot Exhaust
Avoid Static Electricity Risk When Refueling
Construct Dealer-Made Tools Safely
Decommissioning Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Cleaning
Follow Safety Instructions
Handle Fluids Safely342200224Avoid Fires
Handling Batteries Safely
Illuminate Work Area Safely
Install All Guards
Live With Safety
Practice Safe Maintenance
Precautions for Welding
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Prevent Machine Runaway
Protect Against High Pressure Spray
Protect Against Noise
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Cooling System Safely
Service Machines Safely
Stay Clear of Rotating Drivelines
Support Machine Properly
Understand Signal Words
Use Proper Lifting Equipment
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
01 - Engine Identification Information
Commercial Engine Designation
Emissions Control System Certification Label
Engine Identification Plate Information
Information Relative to Emissions Regulations
OEM Engine Option Code Label
02 - Fuels, Lubricants, and Coolant
Alternative and Synthetic Lubricants
BioDiesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Diesel Engine Oil 342200224 Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Diesel Fuel
Disposing of Coolant
Engine Oil and Filter Service Intervals 342200224 Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV 342200224 OEM Applications
Engine Oil and Filter Service Intervals
Fuel Filters
Handling and Storing Diesel Fuel
John Deere Break-In Plus342204242 Engine Oil 342200224 Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Lubricant Storage
Lubricity of Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Mixing of Lubricants
Oil Filters
Operating in Warm Temperature Climates
Supplemental Diesel Fuel Additives
Testing Coolant Freeze Point
Testing Diesel Fuel
Water Quality for Mixing with Coolant Concentrate
02 - REPAIR & ADJUSTMENTS
010 - Engine Rebuild
Check Air Intake System
Check and Service Cooling System
Check Crankcase Vent System
Check Electrical System
Check Exhaust System
Clean Engine
Disconnect Turbocharger Oil Supply Line
Engine Break-In Guidelines
Engine Overhaul Guidelines
Engine Repair Stand
General Tune-Up Recommendations
Install Adapters on Repair Stand
Lifting Procedure
Mount Engine on Repair Stand
Perform Engine Break-In
Safety Precautions
020 - Cylinder Head & Valve Repair & Adjustment
Cylinder Block Top Deck 342200224 Cleaning and Inspection
Cylinder Head 342200224 Cleaning and Inspection
Cylinder Head 342200224 Flatness Check
Cylinder Head Gasket 342200224 Inspection
Cylinder Head 342200224 Installation
Cylinder Head 342200224 Removal
Cylinder Head 342200224 Thickness Measurement
Fuel Injector Sleeves 342200224 Installation
Fuel Injector Sleeves 342200224 Removal
Glow Plug Bore 342200224 Cleaning and Inspection
Glow Plug 342200224 Installation
Glow Plug 342200224 Removal
Open Crankcase Ventilation Pressure Relief Valve 342200224 Maintenance
Push Rod 342200224 Cleaning and Inspection
Rocker Arm Cover 342200224 Inspection
Rocker Arm Cover 342200224 Installation
Rocker Arm Cover 342200224 Removal
Rocker Arm Cover Vent Hose 342200224 Inspection
Rocker Arm Shaft Assembly 342200224 Inspect and Assemble
Rocker Arm Shaft Assembly 342200224 Tear Down
Rocker Arm Shaft Carrier Assembly 342200224 Installation
Rocker Arm Shaft Carrier 342200224 Inspection
Valve Assembly 342200224 Reassemble
Valve 342200224 Assembly Removal
Valve 342200224 Cleaning and Inspection
Valve 342200224 Clearance Adjustment
Valve 342200224 Grinding
Valve Guide 342200224 Cleaning
Valve Guide 342200224 Installation
Valve Guide 342200224 Measurement
Valve Guide 342200224 Removal
Valve 342200224 Lift Check
Valve 342200224 Measurement
Valve 342200224 Recess Measurement
Valve Retainer, Valve Bridges, and Valve Retainer Locks 342200224 Inspection
Valve Seat342200224Cleaning and Inspection
Valve Seat 342200224 Grinding
Valve Seat Inserts 342200224 Installation
Valve Seat Inserts 342200224 Removal
Valve Seat 342200224 Measurements
Valve Spring 342200224 Inspection
Valve Spring 342200224 Measurement
030 - Cylinder Block, Liners, Pistons, and Connecting Rods
Connecting Rod and Cap 342200224 Inspection
Connecting Rod Bearing 342200224 Inspection and Measurement
Connecting Rod Bearing 342200224 Inspection and Measurement (Rod and Crankshaft in Engine)
Connecting Rod Cap Screw 342200224 Torque Procedure
Connecting Rod 342200224 Center-to-Center Bore Measurement
Connecting Rod 342200224 General Information
Connecting Rod Pin Bore 342200224 Cleaning and Inspection
Cylinder Block 342200224 Cleaning and Inspection
Cylinder Block 342200224 Measurement
Cylinder Block O-ring 342200224 Installation
Cylinder Block, Piston, and Rod 342200224 Troubleshooting Guide
Cylinder Block 342200224 Tear Down
Cylinder Liner 342200224 Cleaning
Cylinder Liner Flange 342200224 Measurement
Cylinder Liner 342200224 Installation
Cylinder Liner O-ring Bore 342200224 Cleaning
Cylinder Liner Packing 342200224 Installation
Cylinder Liner 342200224 Removal
Cylinder Liner 342200224 Standout Measurement
Cylinder Liner 342200224 Visual Inspection
Piston and Connecting Rod Assembly 342200224 Assemble
Piston and Connecting Rod Assembly 342200224 Installation
Piston and Connecting Rod Assembly 342200224 Removal
Piston and Connecting Rod Assembly 342200224 Tear Down
Piston 342200224 Cleaning
Piston Cooling Orifice 342200224 Cleaning and Inspection
Piston Cooling Orifice 342200224 Installation
Piston Cooling Orifice 342200224 Removal
Piston Height 342200224 Measurement
Piston Pin and Bore 342200224 Inspection
Piston Pin and Bushing 342200224 Inspection
Piston Pin Bushing 342200224 Installation
Piston Pin Bushing 342200224 Removal
Piston Protrusion 342200224 Measurement
Piston Rings 342200224 Installation
Piston Skirt 342200224 Measurement
Piston to Liner 342200224 Clearance Check
Piston 342200224 Visual Inspection
040 - Crankshaft, Main Bearings, and Flywheel
Crankshaft Belt-Driven Auxiliary Drive 342200224 Installation
Crankshaft Belt-Driven Auxiliary Drive 342200224 Removal
Crankshaft 342200224 End Play Check
Crankshaft Front Oil Seal 342200224 Installation
Crankshaft Front Oil Seal 342200224 Removal
Crankshaft Gear 342200224 Installation
Crankshaft Gear 342200224 Removal
Crankshaft Grinding 342200224 Guidelines
Crankshaft 342200224 Grinding Specs
Crankshaft 342200224 Inspection
Crankshaft 342200224 Installation
Crankshaft Journals and Bearing Assembly 342200224 Measurement
Crankshaft Main Bearing Cap 342200224 Line Bore Specs
Crankshaft Main Bearing Cap 342200224 Oil Clearance Check
Crankshaft Main Bearing Cap 342200224 Removal
Crankshaft Pulley 342200224 Installation
Crankshaft Pulley 342200224 Removal
Crankshaft Rear Oil Seal 342200224 Installation
Crankshaft Rear Oil Seal 342200224 Removal
Crankshaft 342200224 Removal
Crankshaft Thrust Bearing 342200224 Inspection
Crankshaft Timing Wheel 342200224 Installation
Crankshaft Timing Wheel 342200224 Removal
Flywheel Face 342200224 Flatness Check
Flywheel Housing 342200224 Removal
Flywheel Housing (Standard Configuration) 342200224 Installation
Flywheel Housing (Structural Configuration) 342200224 Installation
Flywheel 342200224 Inspection
Flywheel 342200224 Installation
Flywheel Pilot Bearing Bore 342200224 Concentricity Check
Flywheel 342200224 Removal
Flywheel Ring Gear 342200224 Installation
Flywheel Ring Gear 342200224 Removal
Open Crankcase Ventilation System 342200224 Inspection
Open Crankcase Ventilation System 342200224 Installation
Open Crankcase Ventilation System 342200224 Removal
050 - Camshaft, Balancing Shaft, and Timing Gear Train Repair & Adjustment
Balancer Shaft and Lower Idler Gear 342200224 Timing
Balancer Shaft Bushing 342200224 Removal and Installation
Balancer Shaft Gear 342200224 Check and Replace Components
Balancer Shaft 342200224 Installation
Balancer Shaft 342200224 Measure End Play
Balancer Shaft 342200224 Removal
Balancer Shaft Thrust Plate 342200224 Measure Clearance and Thickness
Balancer Shaft 342200224 Visual Inspection and Measurement
Camshaft and Upper Idler Gear 342200224 Timing
Camshaft Bushing 342200224 Replacement
Camshaft Gear-Driven Auxiliary Drive Cover 342200224 Installation
Camshaft Gear-Driven Auxiliary Drive Cover 342200224 Removal
Camshaft Gear 342200224 Inspection
Camshaft 342200224 Installation
Camshaft Journals 342200224 Measurement
Camshaft Lobes 342200224 Height Measurement
Camshaft 342200224 Removal
Camshaft Thrust Plate 342200224 Measure Clearance and Thickness
Camshaft 342200224 Visual Inspection
Front Plate 342200224 Installation
Front Plate 342200224 Removal
Idler Gears 342200224 Measure End Play
Lower Idler Gear 342200224 Check and Replace Components
Lower Idler Gear 342200224 Installation
Timing Gear Cover 342200224 Installation
Timing Gear Cover 342200224 Removal
Timing Gears 342200224 Check Backlash
Upper Idler Gear 342200224 Check and Replace Components
060 - Lubrication System Repair & Adjustment
Dipstick Tube and Dipstick 342200224 Inspection
Dipstick Tube and Dipstick 342200224 Installation
Dipstick Tube and Dipstick 342200224 Removal
High Mount Oil Filter Header and Adapter Plate 342200224 Installation
High Mount Oil Filter Header and Adapter Plate 342200224 Removal
Oil Cooler and Filter 342200224 Installation
Oil Cooler and Filter 342200224 Removal and Inspection
Oil Fill Adapter 342200224 Installation
Oil Fill Adapter 342200224 Removal
Oil Filter Bypass Valve 342200224 Installation
Oil Filter Bypass Valve 342200224 Removal
Oil Pan (Standard Configuration) 342200224 Installation
Oil Pan (Standard Configuration) 342200224 Removal
Oil Pan (Structural Configuration) 342200224 Installation
Oil Pan (Structural Configuration) 342200224 Removal
Oil Pressure Regulating Valve 342200224 Installation
Oil Pressure Regulating Valve 342200224 Removal
Oil Pump and Tubes 342200224 Installation
Oil Pump and Tubes 342200224 Removal
070 - Cooling System Repair & Adjustment
Belt Tensioner 342200224 Installation