John Deere 8225R 8245R 8270R 8295R 8320R 8345R Tractor Diagnostic and Test Service Manual (TM104219) - MJODTM104219.zip
A complete Diagnosis & Tests Technical Manual featuring electrical wiring schematics for John Deere 8225R, 8245R, 8270R, 8295R, 8320R, and 8345R Tractors (S.N. 001001—053099; Russia models S.N. 001001—052200), delivered with detailed workshop guidance so you can maintain, troubleshoot, and service these machines just like a trained professional technician.
The workshop Diagnosis & Tests technical manual for John Deere 8225R, 8245R, 8270R, 8295R, 8320R, and 8345R Tractors covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm104219 - 8225R, 8245R, 8270R, 8295R, 8320R, 8345R Tractors Diagnostic (S. N. 001001—053099)(Russia S. N. 001001—052200) Technical Manual.pdf
tm104219 - 8225R, 8245R, 8270R, 8295R, 8320R, 8345R Tractors Diagnostic (S. N. 001001—053099)(Russia S. N. 001001—052200) Technical Manual.epub
Total Pages: 5,865 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Diagnostic Trouble Codes
ACU Code Diagnostics
ASU Code Diagnostics
ATC Code Diagnostics
BRC Code Diagnostics
CAB Code Diagnostics
CCU Code Diagnostics
CLC Code Diagnostics
CSM Code Diagnostics
ECU Code Diagnostics
HCC Code Diagnostics
HV1 Code Diagnostics
PDU Code Diagnostics
PTI Code Diagnostics
PTP Code Diagnostics
SCC Code Diagnostics
SFA Code Diagnostics
SSU Code Diagnostics
SV1 Code Diagnostics
SV2 Code Diagnostics
SV3 Code Diagnostics
SV4 Code Diagnostics
SV5 Code Diagnostics
SV6 Code Diagnostics
SV7 Code Diagnostics
TEC Code Diagnostics
VLC Code Diagnostics
VTI Code Diagnostics
System Diagnosis
Electrical system
Control Units
PowerShift Transmission
AutoPowr™ / IVT™ Transmission
Drive Systems
Steering and Brakes
Hydraulics
Operator`s Station
Engines
Test and Adjustments
Theory of Operation
Fuel and Air
Theory of Operation
Electrical System
Load Center Fuses, Relays and Ground Points
Operational Checks
Functional Schematics and Components Reference Lists
Connector Information
Harness Information
SE01 - Power Supply, Starting and Charging
SE02 - Standard Seat
SE03 - Manual A/C and Automatic Temperature Control (ATC)
SE04 - Remote Mirror Option
SE05 - Radio, Dome Lamp and Steering Column Module
SE06 - CLC - Cab Load Center Control Unit Functions
SE06A - CLC - Cab Load Center Control Unit Functions
SE06B - CLC - North American Lighting Functions
SE06C - CLC - European Lighting Functions
SE07 - Accessory Connectors
SE08 - Controller Area Network (CAN) Termination
SE09 - PDU/VTI/VTV/CSM-Cab Display and Switch Module Functions
SE10 - CAB/ASU - Cab Control Unit Functions
SE10A - CAB - CAB Control Unit Functions
SE10B - ASU - ActiveSeat Control Unit Functions
SE11 - VLC/CCU/PTI/PTP - Vehicle Control Unit Functions
SE11A - CCU - Chassis Control Unit Functions
SE11B - VLC - Vehicle Load Center Control Unit Functions
SE11C - PTI - AutoPowr / IVTIVT is a trademark of Deere & Company Transmission Control Unit Functions
SE11D - PTP - Power Shift Transmission Control Unit Functions
SE13 - ACU - Armrest Control Unit Functions
SE14 - SCC/HCC/SFA/BRC - Deluxe Hydraulic Control Unit Functions
SE14A - SCC - SCV Control Unit Functions
SE14B - HCC - Hitch Control Unit Functions
SE14C - BRC - Brake Control Unit Functions
SE14D - SFA - Suspension Control Unit Functions
SE16 - ECU Level 14
SE17 - JDLink
SE18 - Greenstar Display
SE20 - SSU Steering System Unit
Control Units
General References
ACU
ASU
ATC
BRC
CAB
CCU
CLC
CSM
ECU
HCC
HV1
PDU
PTI
PTP
SCC
SFA
SSU
SV1-SV7
TEC/TEI
VLC
VTI
PowerShift Transmission
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
AutoPowr™ / IVT™ Transmission
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Axles and Differential Lock
Preliminary and Operational Checks
Theory of Operation
Schematics and Diagrams
MFWD
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Power Take-Off
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Suspended Front Axle
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Brakes
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Schematics and Diagrams
Steering
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Schematics and Diagrams
Hydraulics
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Air Conditioning
Preliminary and Operational Checks
Theory of Operation
Schematics and Diagrams
Seat
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Service Tools and Installing Test Equipment
Dealer Fabricated Tools
Service Tools and Kits
PowerShift Transmission-Install Test Equipment
AutoPowr™ / IVT™ Transmission-Install Test Equipment
Drive Systems-Install Test Equipment
Steering and Brakes-Install Test Equipment
Hydraulics Install Test Equipment
Operator`s Station - Install Test Equipment
tm104219 - 8225R, 8245R, 8270R, 8295R, 8320R,and 8345R Tractors Diagnostic (S. N. 001001—053099)(Russia S. N. 001001—052200)
Table of Contents
Foreword
Section 210: General Information
Group 05: Safety
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10: General References
General Reference List
Glossary of Terms
JIC Hydraulic Symbols
Trademarks
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Seven Step Electrical Test Procedure With probe light or multimeter
Circuit Types
Circuit Malfunctions
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Electrical/Electronic Problems
Section 211: Diagnostic Trouble Codes
Group ACU: ACU Code Diagnostics
ACU 000158.04 - ACU Switched Supply Voltage Low
ACU 000177.17 - Engine Speed Limited Due to Cold Oil
ACU 000237.02 - VIN Security Data Conflict
ACU 000237.14 - VIN Security Not Enabled
ACU 000237.31 - VIN Security Messages Missing
ACU 000581.07 - Transmission Not Responding to Command
ACU 000628.02 - ACU EOL Data Fault
ACU 000628.12 - ACU Programming
ACU 000629.11 - ACU Control Unit Fault
ACU 000629.12 - ACU Control Unit Fault
ACU 000630.02 - ACU Calibration Fault/Data Invalid
ACU 000630.13 - ACU Calibration Fault/Not Calibrated
ACU 000974.02 - Hand Throttle Sensor Circuit Voltage Conflict
ACU 000974.03 - Hand Throttle Sensor Circuit Voltage High
ACU 000974.04 - Hand Throttle Sensor Circuit Voltage Low
ACU 001079.03 - ACU Sensor Supply 1 Voltage High
ACU 001079.04 - ACU Sensor Supply 1 Voltage Low
ACU 001080.03 - ACU Sensor Supply 2 Voltage High
ACU 001080.04 - ACU Sensor Supply 2 Voltage Low
ACU 002000.09 - ECU Message Missing
ACU 002003.09 - PTI or PTP Message Missing
ACU 002020.09 - SFA Message Missing
ACU 002049.09 - CAB Message Missing
ACU 523664.02 - Speed Band 1 and 2 Switches Conflict
ACU 523923.02 - SCV I Control Lever Switch/Sensor Conflict
ACU 523923.03 - SCV I Control Lever Sensor Circuit Voltage High
ACU 523923.04 - SCV I Control Lever Sensor Circuit Voltage Low
ACU 523953.02 - AutoPowr/IVT Speed Control Lever Sensor Circuit Conflict
ACU 523953.03 - AutoPowr/IVT Speed Control Lever Sensor Voltage High
ACU 523953.04 - AutoPowr/IVT Speed Control Lever Sensor Voltage Low
ACU 523954.07 - Speed Band 1 Adjustment Fault
ACU 523954.11 - Set Speed Adjuster Conflict
ACU 523955.31 - Engine Overload In Manual Mode
ACU 523958.31 - Reversing Ratio Setting Fault
ACU 523960.17 - Operator Not Present At Low Speeds
ACU 523960.31 - Operator Not Seated During Reverser Command
ACU 523961.02 - Park Engaged While In Gear
ACU 523961.07 - Park Lock Engagement Fault
ACU 523962.31 - MFWD Speed Incorrect (AutoPowr/IVT only)
ACU 523963.02 - Speed Band 1 Switch/Voltage Conflict
ACU 523966.31 - Transmission Come Home Mode
ACU 523967.02 - Speed Band 2 Switch/Voltage Conflict
ACU 523968.02 - iTEC™ 1/2 Switch Circuit Conflict
ACU 523968.03 - iTEC™ 1/2 Switch Circuits Voltage High
ACU 523968.04 - iTEC™ 1/2 Switch Circuits Voltage Low
ACU 524017.31 - Neutral Switch or Forward Slot Voltage Out Of Range
ACU 524018.31 - RHR Neutral/Park Transition Fault
ACU 524019.31 - RHR Neutral/Not-Neutral Transition Fault
ACU 524020.31 - Transmission In Gear at Power Up
ACU 524021.31 - Multiple Reverser Switches Conflict
ACU 524101.02 - Front Hitch Control Lever Switch/Sensor Circuit Conflict
ACU 524101.03 - Front Hitch Control Lever Sensor Circuit Voltage High
ACU 524101.04 - Front Hitch Control Lever Sensor Circuit Voltage Low
ACU 524102.02 - SCV V Control Lever Switch/Sensor Circuit Conflict
ACU 524102.03 - SCV V Control Lever Sensor Circuit Voltage High
ACU 524102.04 - SCV V Control Lever Sensor Circuit Voltage Low
ACU 524103.02 - SCV IV Control Lever Switch/Sensor Circuit Conflict
ACU 524103.03 - SCV IV Control Lever Sensor Circuit Voltage High
ACU 524103.04 - SCV IV Control Lever Sensor Circuit Voltage Low
ACU 524104.02 - SCV III Control Lever Switch/Sensor Circuit Conflict
ACU 524104.03 - SCV III Control Lever Sensor Circuit Voltage High