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Case 580K Loader Backhoe Workshop Repair Service Manual + Operator Manual PDF Phase 1 Phase 3 - MCS580KOPES.zip

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Case 580K Loader Backhoe Repair & Service Manual + Operator's Manual


Official factory service repair and operator manuals covering the Case 580K Loader Backhoe, containing all the workshop data needed to maintain, diagnose, and overhaul the machine the way trained technicians do.


Case 580K Loader Backhoe workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


"580K Phase 1 Service Manual.pdf"


1,290 pages; Bur 8-71551


"580K Phase 3 Service Manual.pdf"


1,447 pages; 8-12790


"580K Phase 1 Operator's Manual.pdf"


192 pages; 9-11593


"580K Phase 1 Operator's Manual.pdf"


221 pages; 9-15981


2,700+ pages, bookmarked, Searchable, Printable, high quality PDF


MODELS Covered


Case 580K


Phase 1 – prior to Serial Number JJG0020000


SECTIONS covered


GENERAL


Safety Rules, Service Manual Introduction, and Torque Specifications


General Engine Specifications


Detailed Engine Specifications


General Machine Specifications


Maintenance and Lubrication


ENGINE


Removal and Installation of the Engine, Radiator, Power Shuttle, Torque Converter, and Front Engine Support


Engine Accessories (Air Cleaning System, Spark Arresting Muffler, Ether Injection System Turbocharger Removal/Installation)


Stall Tests


Cylinder Head and Valve Train


Cylinder Block, Pistons, Rods, Camshaft, Main Bearings, Oil Seals, and Flywheel


Lubrication System


Cooling System


Turbocharger Disassembly/Assembly


Turbocharger Failure Analysis


FUEL SYSTEM


Engine Controls, Fuel Lines, and Fuel Tank


Fuel System and Filters


Fuel Injection Pump and Drive Gear


Fuel Injectors


ELECTRICAL


Removal and Installation of Electrical Components


Electrical Specifications and Troubleshooting


Electrical Schematics


Instrument Cluster


Battery


Starter and Starter Solenoid


Alternator


STEERING


Removal and Installation of Steering Components


Optional Tilt and Telescoping Steering Column


Steering Specifications and Troubleshooting


Steering Control Valve – Eaton


Steering Control Valve – Danfoss


Steering Cylinder


Front Axle – Two Wheel Drive


Front Axle – Four Wheel Drive


POWER TRAIN


Removal and Installation of Power Train Components


Maintenance


Power Shuttle Operation and Troubleshooting


Power Shuttle


Controls


Transfer Gear Box


Transaxle and Differential Lock, Wet Brake


Wheels and Tires


BRAKES


Brakes (Brake Pedals to Transaxle)


Differential Brakes, Wet Brakes


HYDRAULICS


Removal and Installation of Hydraulic Components


Maintenance


Hydraulic Schematics, Specifications and Troubleshooting


Cleaning the Hydraulic System


Hydraulic Pump – Sections fastened together with studs


Hydraulic Pump – Sections fasten together with cap screws


Loader Control Valve


Three Point Hitch Control Valve


Cylinders


Backhoe Control Valve


Swing Sequence Valve


MOUNTING EQUIPMENT


Air Conditioning Troubleshooting


Air Conditioning System


Loader


Three Point Hitch


ROPS Cab and ROPS Canopy


Seat and Seat Belts


Suspension Seat


Backhoe


MODELS Covered


Case 580K Phase 3


SECTIONS covered


GENERAL


Section Index – General


Torque Specifications


Fluids and Lubricants


Detailed Engine Specifications


ENGINES


Section Index – Engines


Engine Removal and Installation, Radiator Removal and Installation


Stall Tests


Cylinder Head and Valve Train


Cylinder Block


Lubrication System


Cooling System


Turbocharger


Turbocharger Failure Analysis


FUEL SYSTEM


Section Index – Fuel System


Fuel System and Fitters


Fuel Injection Pump and Drive Gear


Fuel Injectors


ELECTRICAL


Section Index – Electrical


Removal and Installation of Electrical Components


Electrical Specifications, Troubleshooting, and Schematics


Batteries


Starter and Starter Solenoid


65 Ampere Alternator


95 Ampere Alternator


Electrical Instrument Control Center


STEERING


Section Index – Steering


Removal and Installation of Steering Components


Specifications Schematic, and Troubleshooting


Optional Tilt and Telescoping Steering Column


Steering Control Valve – Eaton


Steering Control Valve – Danfoss


Steering Cylinders


Front Axle – Two Wheel Drive


Front Axle – Four wheel Drive


POWER TRAIN


Section Index – Power Train


Removal and Installation of Power Train Components


Transmission Specifications and Schematic


Wheels and Tires


Rear Axles and Planetaries


Transfer Gearbox


Differential and Differential Lock


Forward/Reverse Valve


Torque Converter Charging Pump Output Shaft, and


Converter Housing


Transmission


BRAKES


Section Index – Brakes


Parking Brake


Disc Brakes


Removal and Installation of Brake Components


Master Cylinder


HYDRAULICS


Section Index – Hydraulics


Removal and Installation of Hydraulic Components


Hydraulic Schematics Specifications, and Troubleshooting


Cleaning the Hydraulic System


Hydraulic Pump


Loader Control Valve


Cylinders


Backhoe Control Valve


Swing Sequence Valve


Three Point Hitch Control Valve


Double Selector Valve


MOUNTED EQUIPMENT


Section Index – Mounted Equipment


Pedals and Levers


Air Conditioning Troubleshooting and Pressure Checks


Air Conditioning System


Loader


ROPS Cab and ROPS Canopy


Backhoe – Integral


Backhoe – Demountable


Three Point Hitch


Seat and Seat Belts


Suspension Seat

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