Bobcat S205 Skid-Steer Loader Workshop Repair Service Manual PDF Download + Operation & Maintenance Manual - MBOBS205.zip
A full service and repair manual featuring electrical wiring schematics for the Bobcat S205 Skid-Steer Loader, packed with the workshop-level guidance pros use to service, troubleshoot, fix, and rebuild these machines.
Inside the Bobcat S205 Skid-Steer Loader workshop service and repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
6902839 (5-12) - S205 Turbo, S205 Turbo High Flow Operation & Maintenance Manual.pdf
6902839 (12-06) - S205 Turbo, S205 Turbo High Flow Operation & Maintenance Manual.pdf
6902917 (7-09) - S205 Turbo, S205 Turbo High Flow Service Manual.pdf
6904136 (4-08) - S205 Skid-Steer Loader Operation & Maintenance Manual.pdf
6904138 (7-09) - S205 Skid-Steer Loader Service Manual.pdf
6986987 (3-08) - S205 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987013 (2-13) - S205 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987013 (11-10) - S205 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987037 (7-09) - S205 Skid-Steer Loader Service Manual.pdf
6987050 (2-11) - S205 Skid-Steer Loader Service Manual.pdf
6987050 (6-10) - S205 Skid-Steer Loader Service Manual.pdf
6987050 (7-14) - S205 Skid-Steer Loader Service Manual.pdf
Total Pages: 6,502 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
6987050 (2-11) - S205 Skid-Steer Loader Service Manual......2
MAINTENANCE SAFETY......4
ALPHABETICAL INDEX......6
CONTENTS......8
FOREWORD......9
SAFETY INSTRUCTIONS......12
FIRE PREVENTION......14
Maintenance......14
Operation......14
Electrical......14
Hydraulic System......14
Fueling......14
Starting......14
Spark Arrestor Exhaust System......14
Welding And Grinding......15
Fire Extinguishers......15
SERIAL NUMBER LOCATIONS......16
Loader Serial Number......16
Engine Serial Number......16
DELIVERY REPORT......17
LOADER IDENTIFICATION......18
SAFETY & MAINTENANCE......20
LIFTING AND BLOCKING THE LOADER......24
Procedure......24
LIFT ARM SUPPORT DEVICE......26
Installing......26
Removing......27
OPERATOR CAB......28
Description......28
Raising......28
Lowering......29
Cab Door Sensor......30
Special Applications Kit......30
Special Applications Kit Inspection And Maintenance......30
TRANSPORTING THE LOADER ON A TRAILER......32
Loading And Unloading......32
Fastening......32
TOWING THE LOADER......34
Procedure......34
REMOTE START TOOL KIT-MEL1563......36
Remote Start Tool - MEL1563......36
Service Tool Harness Control - MEL1565......37
Service Tool Harness Communicator - MEL1566......38
Remote Start Procedure......39
REMOTE START TOOL (SERVICE TOOL) KIT - 7003031......42
Description......42
Remote Start Tool (Service Tool) - 7003030......43
Loader Service Tool Harness - 6689747......44
Computer Service Tool Harness - 6689746......45
Remote Start Procedure......46
SERVICE SCHEDULE......50
Chart......50
AIR CLEANER SERVICE......52
Replacing Filter Elements......52
ENGINE COOLING SYSTEM......54
Cleaning......54
Checking Level......55
Removing And Replacing Coolant......55
FUEL SYSTEM......56
Fuel Specifications......56
Biodiesel Blend Fuel......56
Filling The Fuel Tank......57
Fuel Filter......58
Removing Air From The Fuel System......58
ENGINE LUBRICATION SYSTEM......60
Checking And Adding Engine Oil......60
Engine Oil Chart......60
Removing And Replacing Oil And Filter......61
HYDRAULIC / HYDROSTATIC SYSTEM......62
Checking And Adding Fluid......62
Hydraulic / Hydrostatic Fluid Chart......62
Removing And Replacing Hydraulic Fluid......63
Removing And Replacing Hydraulic / Hydrostatic Filter......63
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders)......64
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders)......65
Removing And Replacing Hydraulic Charge Filter......67
Breather Cap......68
FINAL DRIVE TRANSMISSION (CHAINCASE)......70
Checking And Adding Oil......70
Removing And Replacing Oil......70
BOB-TACH (HAND LEVER)......72
Inspection And Maintenance......72
BOB-TACH (POWER)......74
Inspection And Maintenance......74
LUBRICATING THE LOADER......76
Lubrication Locations......76
TIRE MAINTENANCE......78
Wheel Nuts......78
Rotating......78
Mounting......78
SPARK ARRESTER MUFFLER......80
Cleaning Procedure......80
PIVOT PINS......82
Inspection And Maintenance......82
LOADER STORAGE AND RETURN TO SERVICE......84
Storage......84
Return To Service......84
STOPPING THE ENGINE AND LEAVING THE LOADER......86
Procedure......86
EMERGENCY EXIT......88
Rear Window......88
Front Door......88
SEAT BELT......90
Inspection And Maintenance......90
HYDRAULIC SYSTEM......92
HYDRAULIC / HYDROSTATIC SCHEMATICS......98
HYDRAULIC SYSTEM INFORMATION......114
Glossary Of Hydraulic / Hydrostatic Symbols......114
Troubleshooting......118
CYLINDER (LIFT)......120
Testing......120
Removal And Installation......121
Parts Identification......124
Disassembly And Assembly......125
CYLINDER (TILT)......128
Testing......128
Removal And Installation......129
Rod End Pivot Pin Bushing And Seal Removal And Installation......131
Base End Pivot Pin Removal And Installation......131
Parts Identification......132
Disassembly And Assembly......133
CYLINDER (BOB-TACH)......136
Testing......136
Removal And Installation......137
Parts Identification......138
Disassembly And Assembly......139
MAIN RELIEF VALVE......142
Description......142
Testing......142
Adjusting......144
Removal And Installation......145
HYDRAULIC CONTROL VALVE (STANDARD)......146
Description......146
Removal And Installation......147
Identification Chart......152
Mount Bracket Removal And Installation......153
Lift Load Check Valve Removal And Installation......153
Load Check Valve Removal And Installation (Tilt And Auxiliary)......154
Anti-Cavitation Valve Removal And Installation (Lift, Rod End)......155
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)......156
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)......156
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)......157
Port Relief Valve Removal And Installation......157
Plug Removal And Installation......158
Rubber Boot Removal And Installation......159
End Cap / Spool Lock Block Removal And Installation......160
Lift Spool And Detent Removal And Installation......161
Tilt Spool Removal And Installation......171
Auxiliary Spool Removal And Installation......173
Auxiliary Solenoid Removal And Installation (S/N A3LJ34999 & Below And A3LK34999 & Below)......175
Auxiliary Solenoid Removal And Installation (S/N A3LJ35001 & Above And A3LK35001 & Above)......176
Solenoid Removal And Installation......177
Lock Valve Removal And Installation......178
Lift Arm Bypass Orifice Removal And Installation......180
Main Relief Valve Removal And Installation......180
Check Valve Removal And Installation......181
HYDRAULIC CONTROL VALVE (ACS) OR (SJC)......182
Description......182
Removal And Installation......183
Actuator Removal And Installation (Out Of Loader)......187
Identification Chart......190
Mount Bracket Removal And Installation......191
Lift Load Check Valve Removal And Installation......191
Load Check Valve Removal And Installation (Tilt And Auxiliary)......192
Anti-Cavitation Valve Removal And Installation (Lift, Rod End)......193
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)......194
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)......194
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)......195
Port Relief Valve Removal And Installation......195
Plug Removal And Installation......196
End Cap Block Removal And Installation......197
Lift Spool And Detent Removal And Installation......198
Tilt Spool Removal And Installation......203
Auxiliary Spool Removal And Installation......205
Auxiliary Solenoid Removal And Installation (S/N A3LJ34999 & Below And A3LK34999 & Below)......207
Auxiliary Solenoid Removal And Installation (S/N A3LJ35001 & Above And A3LK35001 & Above)......208
Solenoid Removal And Installation......209
Lock Valve Removal And Installation......210
Lift Arm Bypass Orifice Removal And Installation......212
Main Relief Valve Removal And Installation......212
Check Valve Removal And Installation......213
LIFT ARM BYPASS CONTROL VALVE......214
Description......214
Testing......214
Removal And Installation......214
Disassembly And Assembly......215
HYDRAULIC PUMP (STANDARD)......216
Description......216
Pump Test At Quick Couplers......216
Direct Pump Test (Standard Section)......217
Direct Pump Test (Charge Section)......219
Removal And Installation......221
Hydraulic Pump Startup......223
Parts Identification......224
Disassembly And Assembly......225
HYDRAULIC PUMP (STANDARD) (HIGH FLOW)......234
Description......234
Pump Test At Quick Couplers......234
Direct Pump Test (Standard Section)......235
Direct Pump Test (Charge Section)......237
Direct Pump Test (High Flow Section)......239
Removal And Installation......241
Hydraulic Pump Startup......243
Parts Identification......244
Disassembly And Assembly......245
HYDRAULIC PUMP (SJC)......258
Description......258
Pump Test At Quick Couplers......258
Direct Pump Test (Standard Section)......259
Direct Pump Test (Charge Section)......261
Removal And Installation......263
Hydraulic Pump Startup......265
Parts Identification......266
Disassembly And Assembly......267
HYDRAULIC PUMP (SJC) (HIGH FLOW)......276
Description......276
Pump Test At Quick Couplers......276
Direct Pump Test (Standard Section)......277
Direct Pump Test (Charge Section)......279
Direct Pump Test (High Flow Section)......281
Removal And Installation......283
Hydraulic Pump Startup......285
Parts Identification......286
Disassembly And Assembly......287
HYDRAULIC / HYDROSTATIC FILTERS......300
Description......300
Housing Removal And Installation......300
Charge Filter Housing Removal And Installation......302
HYDRAULIC FLUID RESERVOIR......304
Description......304
Removal And Installation......304
Hydraulic Fluid Screen......307
OIL COOLER......308
Description......308
Removal And Installation......308
BUCKET POSITION VALVE......310
Description......310
Solenoid Removal And Installation......310
Solenoid Testing......311
Removal And Installation......312
Disassembly And Assembly......313
REAR AUXILIARY DIVERTER VALVE......316
Description......316
Solenoid Testing......316
Removal And Installation......317
Disassembly And Assembly......320
BOB-TACH (POWER) BLOCK......326
Description......326
Removal And Installation......326
Disassembly And Assembly......328
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK......332
Description......332
Removal And Installation......332
Disassembly And Assembly......332
HIGH FLOW VALVE......334
Description......334
High Flow Relief Valve Testing......334
High Flow Relief Valve Adjustment......335
Solenoid Testing......336
Removal And Installation......337
Disassembly And Assembly......338
HYDROSTATIC SYSTEM......342
HYDROSTATIC SYSTEM INFORMATION......344
Troubleshooting......344
Description......345
HYDROSTATIC DRIVE MOTOR......346
Description......346
Removal And Installation......346
Parts Identification......349
Disassembly And Assembly......350
HYDROSTATIC DRIVE MOTOR (TWO-SPEED)......356
Description......356
Removal And Installation (Left Side)......357
Removal And Installation (Right Side)......360
Parts Identification......363